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Apr 9,2024

Blow Molding Extrusion

Guangdong Leshan Intelligent Equipment Corp.,Ltd, located in Foshan, Guangdong Province, China, was founded in 1995 and has 20 years of manufacturing and technical development experience in the field of blow molding machines. Our current products mainly include Cleaning bottle blow molding machine,multi-layer coextrusion blow molding machine,Engine oil bottle blow molding machine,Food bottle blow molding machine,Milk bottle blow molding machine,Irregular shape product blow molding machine,Extrusion Die Head,Auxiliary machine,Daily chemistry bottle blow molding machine,athlon series hydraulic machine,PET Machine, etc.We also use International standards and the ISO9001:2012 quality management system in producing.LESHAN has Four axis CNC machining-center,Vertical CNC gantry machining-center,Pentahedron gantry machining center,Numerical-controlled knee bend machine and other specialized equipment. We have our own export rights and export our machines to various parts of the world.For example, countries such as Russia, Australia, Bangladesh, Vietnam, Philippines,Israel,Ethiopia,Wallis and Futuna, etc.Leshan Hydraulic Blow Molding Machine is adopted by many listed companies and China's top 500 enterprises, such as Liby,BlackCow Food,Wahaha,Walch,Kunlun,Sinopec,Bawang,Monarch,Yili, ect. Parameter Information Product Name blow molding extrusion Brand Name Leshan Place of Origin Foshan,Guangdong,China Plastic Processed PVC,ABS,PP,PC,HDPE,EVA,Polystyrene...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Asia,Oceania,Africa Export Country Russia, Australia, Poland,Kazakhstan,Niger,Western Sahara...etc Application Bottle OEM/ODM Support Core Components Pressure vessel,Engine,Bearing,Motor,Gear...etc Voltage 380V Service Video technical support... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated)   Please note: The above table data is for reference only. For specific information, please contact us.   As a commonly used plastic processing machine, blow molding extrusion has the characteristics of powerful functions and easy operation. It can complete the heating, plasticizing, blowing, cooling and other processes of plastic in one mold feeding and molding process, thereby making the product lightweight, durable, transparent and other advantages. At the same time, the blow molding machine also has high production efficiency, can continuously produce large quantities of products, and is suitable for manufacturing plastic containers of various specifications and shapes.   blow molding extrusion---FAQs Guide 1.What is the operating cost of a blow molding extrusion?2.How do blow molding extrusion manufacturers control variables like temperature, pressure, and blow time in the blow molding process to ensure consistent product quality?3.What are the steps for cleaning and maintaining a blow molding extrusion?4.Which industries can apply blow molding extrusion?5.How to design the shaping mold for blow molding extrusion?6.What are the advantages of Leshan blow molding machine?7.What is the after-sales service for blow molding extrusion?8.How to adjust the production speed of blow molding extrusion?9.What is the working principle of a blow molding machine? 1.What is the operating cost of a blow molding extrusion? We attach importance to the innovation ability and team spirit of employees, have advanced R & D facilities and laboratories, and have a good quality management system.The operating cost of a blow molding machine can vary depending on factors such as the size and type of machine, the materials being used, and the production volume. However, some common operating costs include:1. Energy costs: Blow molding machines require a significant amount of energy to operate, including electricity for heating and cooling processes. The cost of energy can vary depending on the location and the efficiency of the machine.2. Labor costs: The cost of labor includes the wages of operators and technicians who run the machine, as well as any maintenance or repair personnel.3. Material costs: The cost of materials, such as plastic resins, can vary depending on the type and quality of the material being used.4. Maintenance and repair costs: Regular maintenance and occasional repairs are necessary to keep the machine running smoothly, and these costs should be factored into the overall operating cost.5. Overhead costs: This includes expenses such as rent, insurance, and administrative costs that are necessary for the operation of the machine.Overall, the operating cost of a blow molding machine can range from a few hundred dollars per day for a small machine to thousands of dollars per day for a large, high-volume machine. 2.How do blow molding extrusion manufacturers control variables like temperature, pressure, and blow time in the blow molding process to ensure consistent product quality? We pay attention to the transformation of intellectual property protection and innovation achievements. Your OEM or ODM order design we have a complete confidentiality system.1. Temperature Control: Blow molding machines have heating elements that are used to heat the plastic material to a specific temperature before it is blown into the mold. The temperature is controlled by sensors and thermostats that monitor and adjust the temperature as needed. This ensures that the plastic material is at the optimal temperature for the blow molding process, which helps to produce consistent product quality.2. Pressure Control: The pressure in the blow molding process is controlled by the air pressure in the mold. The blow molding machine has a pressure regulator that controls the amount of air that is blown into the mold. This pressure is monitored and adjusted to ensure that it is consistent throughout the molding process. This helps to ensure that the plastic material is evenly distributed and that the final product has consistent wall thickness.3. Blow Time Control: The blow time refers to the amount of time that the air is blown into the mold to inflate the plastic material. This is a critical variable in the blow molding process as it determines the final shape and size of the product. Blow molding machines have timers that control the duration of the blow time, and these can be adjusted to ensure consistent product quality.4. Process Monitoring: Blow molding machine manufacturers also use advanced process monitoring systems to track and control the variables in the blow molding process. These systems use sensors and software to monitor and adjust the temperature, pressure, and blow time in real-time. This helps to ensure that any variations in these variables are immediately detected and corrected, resulting in consistent product quality.5. Quality Control: In addition to controlling the variables during the blow molding process, manufacturers also have quality control measures in place to ensure consistent product quality. This includes regular testing and inspection of the final products to check for any defects or variations. Any issues are identified and addressed to maintain the desired level of product quality. 3.What are the steps for cleaning and maintaining a blow molding extrusion? We adhere to the principle of integrity and transparency, and establish long -term relationships with partners, and we attach great importance to this detail.1. Shut off and unplug the machine: Before starting any cleaning or maintenance, make sure the machine is turned off and unplugged to avoid any accidents.2. Remove excess material: Use a scraper or a brush to remove any excess material from the machine, including the mold, extruder, and die head.3. Disassemble the machine: Depending on the type of blow molding machine, you may need to disassemble certain parts to access all the areas that need cleaning. Refer to the manufacturer's manual for specific instructions.4. Clean the mold: Use a mild detergent and warm water to clean the mold. Make sure to remove any residue or buildup from the mold surface. You can also use a specialized mold cleaner for tougher stains.5. Clean the extruder and die head: Use a brush or scraper to remove any residue or buildup from the extruder and die head. You can also use a specialized cleaner for these parts.6. Check and clean the cooling system: The cooling system is essential for maintaining the temperature of the machine. Check for any clogs or buildup in the cooling channels and clean them with a brush or compressed air.7. Lubricate moving parts: Use a lubricant recommended by the manufacturer to lubricate all the moving parts of the machine. This will help prevent wear and tear and ensure smooth operation.8. Inspect and replace worn parts: Check all the parts of the machine for any signs of wear and tear. Replace any damaged or worn parts to ensure the machine's optimal performance.9. Reassemble the machine: Once all the parts are cleaned and inspected, reassemble the machine following the manufacturer's instructions.10. Test the machine: Before using the machine again, run a test cycle to ensure everything is working correctly.11. Regular maintenance: To keep the machine in good working condition, it is essential to perform regular maintenance tasks such as cleaning, lubricating, and inspecting the machine. Refer to the manufacturer's manual for a recommended maintenance schedule. 4.Which industries can apply blow molding extrusion? Being one of the top blow molding extrusion manufacturers in China, We attach great importance to this detail.1. Packaging industry: Blow molding machines are commonly used in the packaging industry to produce plastic bottles, containers, and other packaging materials.2. Automotive industry: Blow molding machines are used to produce various automotive components such as fuel tanks, air ducts, and bumpers.3. Consumer goods industry: Many consumer goods such as toys, household items, and personal care products are made using blow molding machines.4. Medical industry: Blow molding machines are used to produce medical devices and equipment such as IV bags, syringes, and medical tubing.5. Construction industry: Blow molding machines are used to produce large plastic tanks, pipes, and other construction materials.6. Agriculture industry: Agricultural products such as irrigation pipes, water tanks, and seedling trays are produced using blow molding machines.7. Electronics industry: Blow molding machines are used to produce plastic casings and components for electronic devices.8. Furniture industry: Blow molding machines are used to produce plastic furniture components such as chairs, tables, and storage units.9. Sports and recreation industry: Many sports and recreation products such as kayaks, surfboards, and playground equipment are made using blow molding machines.10. Aerospace industry: Blow molding machines are used to produce lightweight and durable components for aircraft and spacecraft. 5.How to design the shaping mold for blow molding extrusion? We continuously upgrade our skills and knowledge to adapt to changing blow molding extrusion market needs.1. Determine the shape and size of the final product: The first step in designing a shaping mold for blow molding machines is to determine the shape and size of the final product. This will help in determining the overall dimensions and features of the mold.2. Choose the type of blow molding machine: There are different types of blow molding machines such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type requires a different type of mold design, so it is important to choose the right type of machine for your product.3. Create a 3D model of the product: Using CAD software, create a 3D model of the product to be molded. This will help in visualizing the final product and identifying any potential design issues.4. Determine the number of cavities: The number of cavities in the mold will depend on the production volume and the size of the product. More cavities will increase the production rate, but it will also increase the complexity and cost of the mold.5. Design the core and cavity: The core and cavity are the two main components of the mold. The core is the inner part of the mold that shapes the product, while the cavity is the outer part that gives the product its final shape. The design of these components should be precise and accurate to ensure a high-quality product.6. Consider draft angles: Draft angles are important in blow molding as they allow the product to be easily removed from the mold. A draft angle of 3-5 degrees is recommended for most products.7. Add cooling channels: Cooling channels are essential for maintaining the temperature of the mold during the molding process. These channels should be strategically placed to ensure uniform cooling and prevent warping of the product.8. Include ejection system: An ejection system is used to remove the product from the mold after it has been formed. This can be in the form of pins, air blasts, or mechanical ejection systems.9. Test and refine the design: Once the initial design is complete, it is important to test it on a prototype mold to identify any design flaws or issues. This will help in refining the design before the final mold is produced.10. Consider material selection: The material used for the mold should be able to withstand high temperatures and pressures. Common materials used for blow molding molds include aluminum, steel, and beryllium copper.11. Work with a professional mold maker: It is recommended to work with a professional mold maker who has experience in designing molds for blow molding machines. They can provide valuable insights and ensure that the mold is designed to meet your specific requirements. 6.What are the advantages of Leshan blow molding machine? High cost performance, moderate price, more after-sales service coverage, high insurance rate, strong durability of the machine. 7.What is the after-sales service for blow molding extrusion? We are centered on customers and always pay attention to customers' needs for blow molding extrusion products.The after-sales service for blow molding machines typically includes:1. Technical support: This includes troubleshooting assistance, repair guidance, and advice on machine maintenance and operation.2. Spare parts supply: The manufacturer or supplier should have a stock of spare parts for the blow molding machine, and be able to provide them quickly when needed.3. Training: The manufacturer or supplier may offer training programs for operators and maintenance personnel to ensure proper use and maintenance of the machine.4. Warranty: Most blow molding machines come with a warranty period, during which any defects or malfunctions will be repaired or replaced by the manufacturer or supplier.5. On-site support: In case of major issues or breakdowns, the manufacturer or supplier may send a technician to the customer's site to provide on-site support and repairs.6. Upgrades and improvements: The manufacturer or supplier may offer upgrades or improvements to the machine to enhance its performance or add new features.7. Customer service: A good after-sales service should also include prompt and helpful customer service to address any concerns or questions the customer may have.Overall, the after-sales service for blow molding machines should ensure that the customer's machine is running smoothly and efficiently, and any issues are resolved quickly to minimize downtime. 8.How to adjust the production speed of blow molding extrusion? Our blow molding extrusion products undergo strict quality control to ensure customer satisfaction.1. Check the machine settings: The first step in adjusting the production speed of a blow molding machine is to check the machine settings. Make sure that the machine is set to the desired production speed and that all the necessary adjustments have been made.2. Adjust the air pressure: The air pressure is a crucial factor in the production speed of a blow molding machine. Increasing the air pressure can help to speed up the production process, while decreasing it can slow it down. Adjust the air pressure according to the desired production speed.3. Change the mold: The size and shape of the mold can also affect the production speed. A larger or more complex mold will take longer to produce, while a smaller and simpler mold will speed up the production process. Consider changing the mold to one that is more suitable for the desired production speed.4. Increase or decrease the parison size: The parison is the hollow tube of plastic that is formed in the machine and then blown into the mold. Adjusting the size of the parison can also affect the production speed. Increasing the parison size will result in a larger product and slower production, while decreasing the parison size will result in a smaller product and faster production.5. Adjust the cooling time: The cooling time is the amount of time the product spends in the mold to solidify. Increasing the cooling time will slow down the production speed, while decreasing it will speed it up. Adjust the cooling time according to the desired production speed.6. Check for any mechanical issues: If the production speed is not adjusting as expected, it is important to check for any mechanical issues with the machine. Make sure that all the components are functioning properly and that there are no obstructions or malfunctions that could be slowing down the production speed.7. Test and adjust: Once all the necessary adjustments have been made, run a test production to see if the desired speed has been achieved. If not, make further adjustments until the desired production speed is reached.It is important to note that adjusting the production speed of a blow molding machine may require some trial and error. It is recommended to make small adjustments at a time and test the results before making further adjustments. 9.What is the working principle of a blow molding machine? We focus on innovation and continuous improvement to maintain a competitive advantage.The working principle of a blow molding machine involves the use of compressed air to inflate a molten plastic tube or parison inside a mold cavity. This creates a hollow shape that is then cooled and solidified to form a plastic product.The process begins with the plastic material, usually in the form of pellets, being fed into a hopper and then melted in an extruder. The molten plastic is then forced into a long tube or parison, which is then clamped between two halves of a mold.Next, a nozzle is inserted into the parison and compressed air is blown into it, causing the plastic to expand and take the shape of the mold cavity. The mold is cooled to solidify the plastic, and then the mold halves are separated, and the finished product is ejected.The blow molding process can be either extrusion blow molding or injection blow molding, depending on the type of machine used. In extrusion blow molding, the parison is formed by extruding the molten plastic through a die, while in injection blow molding, the parison is formed by injecting the molten plastic into a mold cavity.The working principle of a blow molding machine is based on the principles of thermodynamics and fluid mechanics, where the expansion of compressed air inside the parison creates pressure that forces the plastic to take the shape of the mold. This process allows for the production of hollow plastic products with complex shapes and sizes. Tags: extrusion blowing moulding machine,oil blow molding machine   

Apr 8,2024

Blow Molding Extrusion Pinch

Guangdong Leshan Intelligent Equipment Corp.,Ltd is an enterprise that produces Extrusion Die Head,Chemical barrel blow molding machine,Auxiliary machine,PET Machine,Irregular shape product blow molding machine,Daily chemistry bottle blow molding machine,Engine oil bottle blow molding machine,multi-layer coextrusion blow molding machine,athlon series hydraulic machine,Blowing Mould & Injection Mould,Food bottle blow molding machine and other equipment, with complete testing equipment and strong technical strength. Our products have a wide variety, excellent quality, reasonable prices, and are widely used in industries such as food and beverage packaging, plastic products, cosmetics, etc.We also use International standards and the ISO9001:2012 quality management system in producing.LESHAN has Numerical-controlled knee bend machine,Vertical CNC gantry machining-center,Four axis CNC machining-center,Numerically controlled lathe and other specialized equipment. Our machines have been exported to countries such as Russia, Australia, Poland, Saudi Arabia, and Montserrat,Svalbard,Albania. And it has gained widespread recognition and trust from users, able to meet constantly changing economic and social needs. Parameter Information Product Name blow molding extrusion pinch Brand Name Leshan Place of Origin Foshan,China Plastic Processed PC,Polystyrene,PA,EVA,PVC,PP,PE...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Africa,Oceania,Asia Export Country Russia, Australia, Poland,Ecuador,Oman,Sao Tome and Principe,Switzerland...etc Application Bottle OEM/ODM Acceptatble Core Components Engine,PLC,Gear,Bearing,Pressure vessel,Pump...etc Voltage 380V Service Field maintenance and repair service... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated)   Please note: The above table data is for reference only. For specific information, please contact us.   As a commonly used plastic processing machine, blow molding extrusion pinch has the characteristics of powerful functions and easy operation. It can complete the heating, plasticizing, blowing, cooling and other processes of plastic in one mold feeding and molding process, thereby making the product lightweight, durable, transparent and other advantages. At the same time, the blow molding machine also has high production efficiency, can continuously produce large quantities of products, and is suitable for manufacturing plastic containers of various specifications and shapes.   blow molding extrusion pinch---FAQs Guide 1.What is the output of blow molding extrusion pinch?2.How long does it usually take to troubleshoot blow molding extrusion pinch?3.Besides the blow molding machine, what other services can Leshan provide?4.What waste materials will be generated during the production process of blow molding extrusion pinch?5.Can I make milk bottle on this machine?6.What's the difference between a double-working blow molding machine and a simplex blow molding machine?7.What is the cost composition of blow molding extrusion pinch?8.How to choose a suitable blow molding extrusion pinch supplier?9.How to control the energy consumption of blow molding extrusion pinch?10.What are the dimensions and weight of the blow molding extrusion pinch?11.What materials can be used to manufacture blow molding extrusion pinch?12.How to design and customize blow molding extrusion pinch? 1.What is the output of blow molding extrusion pinch? We have a good reputation and image in the industry. The quality and price advantage of blow molding extrusion pinch products is an important factor in our hard overseas market.The output of blow molding machines is plastic products, such as bottles, containers, and other hollow objects. The exact output will vary depending on the size and type of machine, as well as the production speed and efficiency. 2.How long does it usually take to troubleshoot blow molding extrusion pinch? Our mission is to provide customers with the best solutions for blow molding extrusion pinch.The time it takes to troubleshoot a blow molding machine can vary depending on the specific issue and the experience of the technician. In some cases, it may only take a few minutes to identify and fix the problem, while in more complex cases it may take several hours or even days to fully troubleshoot and resolve the issue. It is important to thoroughly diagnose and address any problems with the machine to ensure it is functioning properly and producing high-quality products. 3.Besides the blow molding machine, what other services can Leshan provide? Also provide close mold, auxiliary system, key engineering services. 4.What waste materials will be generated during the production process of blow molding extrusion pinch? Our company has many years of blow molding extrusion pinch experience and expertise.1. Plastic waste: Blow molding machines use plastic materials such as polyethylene (PE), polypropylene (PP), and polyethylene terephthalate (PET) to produce plastic products. These materials are often left as waste after the production process.2. Scrap plastic: During the production process, there may be excess or defective plastic parts that are not suitable for use. These scraps are considered waste and need to be properly disposed of.3. Residual materials: Some materials, such as colorants and additives, may be left over after the production process. These materials may also be considered waste and need to be disposed of properly.4. Packaging waste: Blow molding machines often require packaging materials such as cardboard boxes, plastic bags, and bubble wrap for shipping and storage. These materials can generate waste during the production process.5. Cleaning waste: Blow molding machines need to be cleaned regularly to maintain their efficiency. This process can generate waste such as cleaning agents, rags, and other materials.6. Energy waste: The production process of blow molding machines requires energy, which can result in waste in the form of emissions and by-products.7. Water waste: Some blow molding machines use water for cooling or lubrication purposes. This water may become contaminated during the production process and need to be properly treated before disposal.8. Metal waste: Some blow molding machines may use metal components, such as molds and machine parts, which can generate metal waste during the production process.9. Hazardous waste: Some materials used in blow molding machines, such as solvents and chemicals, may be hazardous and require special handling and disposal methods.10. Electronic waste: Blow molding machines may also contain electronic components that can become obsolete or damaged during the production process, resulting in electronic waste. 5.Can I make milk bottle on this machine? Yes, you can. Milk bottle,detergent bottle,pattern pot are available on the machine. 6.What's the difference between a double-working blow molding machine and a simplex blow molding machine? The output demand of the same kind of product is big, choose double station blow molding machine.Single product demand is small, choose simplex blow molding machine. 7.What is the cost composition of blow molding extrusion pinch? We focus on providing high blow molding extrusion pinch quality products and services.The cost composition of blow molding machines can vary depending on the type and size of the machine, as well as the manufacturer and country of origin. However, the general cost composition can be broken down into the following components:1. Machine base: This includes the main frame, base plate, and other structural components of the machine. It typically accounts for 20-30% of the total cost.2. Extruder: The extruder is the heart of the blow molding machine and is responsible for melting and shaping the plastic material. It can account for 30-40% of the total cost.3. Molds: Molds are used to shape the plastic material into the desired product. The cost of molds can vary greatly depending on the complexity and size of the product being produced. It can account for 20-30% of the total cost.4. Control system: The control system includes the electrical and electronic components that control the operation of the machine. It can account for 10-15% of the total cost.5. Hydraulic system: The hydraulic system is responsible for providing the necessary pressure and power to operate the machine. It can account for 5-10% of the total cost.6. Other components: Other components such as motors, pumps, valves, and sensors can also contribute to the overall cost of the machine.In addition to these components, the cost of blow molding machines may also include expenses such as labor, transportation, and installation. It is important to note that the cost composition may vary depending on the specific features and capabilities of the machine. 8.How to choose a suitable blow molding extrusion pinch supplier? We adhere to the principle of quality first and have a complete production quality management system and quality inspection process.1. Research and compare different suppliers: Start by researching and comparing different blow molding machine suppliers. Look for their experience, reputation, and customer reviews to get an idea of their reliability and quality of products.2. Consider the type of blow molding machine you need: There are different types of blow molding machines available, such as extrusion blow molding, injection blow molding, and stretch blow molding. Choose a supplier who specializes in the type of machine you need.3. Quality of machines: The quality of the blow molding machine is crucial for its performance and durability. Look for suppliers who use high-quality materials and have a strict quality control process in place.4. Customization options: If you have specific requirements for your blow molding machine, look for a supplier who offers customization options. This will ensure that the machine is tailored to your needs and can meet your production requirements.5. After-sales support: A good supplier should offer after-sales support, including installation, training, and maintenance services. This will ensure that your machine runs smoothly and any issues are resolved promptly.6. Price and payment terms: Compare the prices of different suppliers and choose one that offers competitive pricing without compromising on quality. Also, consider the payment terms and choose a supplier who offers flexible payment options.7. Technical support: Blow molding machines are complex equipment, and it is essential to have technical support in case of any issues. Choose a supplier who offers technical support and has a team of experienced technicians.8. Delivery time: If you have a tight production schedule, it is crucial to choose a supplier who can deliver the machine within the specified time frame. Inquire about their delivery time and make sure it aligns with your production schedule.9. Warranty and service contracts: A good supplier should offer a warranty for their machines and also provide service contracts for regular maintenance. This will ensure that your machine remains in good condition and has a longer lifespan.10. Communication and responsiveness: Choose a supplier who has good communication and is responsive to your queries and concerns. This will ensure a smooth and hassle-free buying experience. 9.How to control the energy consumption of blow molding extrusion pinch? We are a professional blow molding extrusion pinch company dedicated to providing high quality products and services.1. Use energy-efficient machines: When purchasing blow molding machines, opt for models that are energy-efficient and have a high energy star rating. These machines are designed to consume less energy while still maintaining high production efficiency.2. Regular maintenance: Regular maintenance of the machines is crucial in controlling energy consumption. This includes cleaning and lubricating the machines, checking for leaks, and replacing worn-out parts. A well-maintained machine will operate more efficiently and consume less energy.3. Optimize production processes: Analyze the production processes and identify areas where energy consumption can be reduced. For example, reducing the amount of air pressure used in the blowing process can significantly reduce energy consumption.4. Use energy-saving features: Many blow molding machines come with energy-saving features such as automatic shut-off, idle mode, and variable speed drives. These features can help reduce energy consumption when the machine is not in use or operating at a lower speed.5. Monitor energy usage: Install energy meters to monitor the energy consumption of the machines. This will help identify areas where energy is being wasted and allow for adjustments to be made to reduce consumption.6. Use energy-efficient materials: The type of material used in the blow molding process can also affect energy consumption. Opt for materials that require less energy to heat and mold, such as lightweight plastics.7. Implement energy management systems: Consider implementing an energy management system that can track and analyze energy usage in real-time. This will help identify patterns and areas for improvement.8. Train employees: Proper training of employees on the operation and maintenance of the machines can help reduce energy consumption. They should be aware of energy-saving practices and encouraged to follow them.9. Turn off machines when not in use: Make it a practice to turn off the machines when they are not in use, such as during breaks or at the end of the day. This will help save energy and reduce unnecessary wear and tear on the machines.10. Regularly review and update energy-saving strategies: Regularly review and update your energy-saving strategies to ensure they are still effective. As technology advances, new energy-saving techniques may become available, so it is essential to stay informed and make necessary changes. 10.What are the dimensions and weight of the blow molding extrusion pinch? We are committed to providing personalized solutions and established long -term strategic cooperative relationships with customers.The dimensions and weight of a blow molding machine can vary depending on the specific model and manufacturer. However, a general estimate for a standard blow molding machine is approximately 10 feet in length, 6 feet in width, and 8 feet in height. The weight can range from 5,000 to 10,000 pounds. 11.What materials can be used to manufacture blow molding extrusion pinch? We should enjoy a good reputation in the industry, and we can increase the added value of the products of cooperative customers through technological innovation.1. Steel: The main structural material used in blow molding machines is steel, which provides strength and durability to the machine.2. Aluminum: Some parts of the machine, such as the extruder, may be made from aluminum due to its lightweight and corrosion-resistant properties.3. Plastic: The molds used in blow molding machines are typically made from plastic, such as high-density polyethylene (HDPE) or polypropylene (PP).4. Rubber: Rubber is used for seals and gaskets in the machine to prevent leakage and ensure airtightness.5. Brass: Brass is used for valves and fittings in the machine due to its corrosion resistance and ability to withstand high temperatures.6. Copper: Copper is used for electrical components and wiring in the machine due to its good conductivity.7. Stainless steel: Some parts of the machine, such as the heating elements, may be made from stainless steel due to its resistance to corrosion and high temperatures.8. Glass: Glass is used for the viewing window on the machine, allowing operators to monitor the production process.9. Ceramic: Ceramic is used for heating elements and insulation in the machine due to its ability to withstand high temperatures.10. Composites: Some parts of the machine, such as the control panel, may be made from composite materials, which offer a combination of strength, durability, and lightweight properties. 12.How to design and customize blow molding extrusion pinch? We actively participate in the blow molding extrusion pinch industry associations and organization activities. The corporate social responsibility performed well, and the focus of brand building and promotionDesigning and customizing blow molding machines involves several steps and considerations. Here are some steps to follow:1. Identify the type of blow molding machine needed: There are different types of blow molding machines, such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type has its own unique features and capabilities, so it is important to determine the specific type of machine needed for the desired application.2. Determine the production requirements: The production requirements, such as the desired output, bottle size and shape, and material type, will help determine the specifications and features of the machine.3. Select the appropriate components: The components of a blow molding machine include the extruder, mold, clamping system, and control system. Each component should be carefully selected based on the production requirements and the type of machine.4. Consider the material and design of the mold: The mold is a crucial component of a blow molding machine as it determines the shape and size of the final product. The material and design of the mold should be chosen based on the type of material being used and the desired product specifications.5. Customize the control system: The control system is responsible for the operation and monitoring of the machine. It should be customized to meet the specific production requirements and to ensure efficient and safe operation.6. Incorporate safety features: Safety should be a top priority when designing and customizing blow molding machines. Safety features such as emergency stop buttons, safety guards, and sensors should be incorporated into the design to prevent accidents and ensure the safety of operators.7. Test and optimize the machine: Once the machine is designed and assembled, it should be thoroughly tested to ensure it meets the production requirements and operates efficiently. Any necessary adjustments or optimizations should be made before the machine is put into full production.8. Provide training and support: It is important to provide training and support to operators and maintenance personnel to ensure they are familiar with the machine and can operate and maintain it properly.In addition to these steps, it is important to work closely with a reputable manufacturer or supplier who has experience in designing and customizing blow molding machines. They can provide valuable insights and expertise to help create a machine that meets your specific needs and requirements. Tags:  5l bottle blow molding machine,blow molding machine 311 manual  

Apr 8,2024

Blow Molding Extrusion Molding

Guangdong Leshan Intelligent Equipment Corp.,Ltd was founded in 1995 and is a professional supplier specializing in the design and production of blow molding machines. We manufacture injection molding and blow molding systems, including Food bottle blow molding machine,Blowing Mould & Injection Mould,Cleaning bottle blow molding machine,multi-layer coextrusion blow molding machine,Milk bottle blow molding machine,Daily chemistry bottle blow molding machine,Auxiliary machine,Irregular shape product blow molding machine,athlon series hydraulic machine and other related products. We have introduced Germanic technology 3D scanners specifically designed for mold design, and utilizing our strong technical capabilities, we have been developing various plastic molding and processing equipment.We are still adopting international standards and ISO9001:2012 quality management system in production. As we continue to improve through planning, summarization, and innovation, our products sell well nationwide and are exported to countries such as Russia, Vietnam, Poland, and Timor-Leste,Suriname,Norway. We also adhere to the business philosophy of seeking victory through quality and seeking leadership through integrity. Parameter Information Product Name blow molding extrusion molding Brand Name Leshan Place of Origin Foshan,Guangdong,China Plastic Processed PP,PA,EVA,HDPE,Polystyrene,PC...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Africa,Asia,America Export Country Russia, Australia, Poland,Equatorial Guinea,Estonia,Anguilla...etc Application Bottle OEM/ODM Support Core Components Pressure vessel,Gear,Bearing,PLC,Engine...etc Voltage 380V Service Free spare parts... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated)   Please note: The above table data is for reference only. For specific information, please contact us.   As a commonly used plastic processing machine, blow molding extrusion molding has the characteristics of powerful functions and easy operation. It can complete the heating, plasticizing, blowing, cooling and other processes of plastic in one mold feeding and molding process, thereby making the product lightweight, durable, transparent and other advantages. At the same time, the blow molding machine also has high production efficiency, can continuously produce large quantities of products, and is suitable for manufacturing plastic containers of various specifications and shapes.   blow molding extrusion molding---FAQs Guide 1.How long does it usually take to troubleshoot blow molding extrusion molding?2.How to prevent air leakage in blow molding extrusion molding?3.How do blow molding extrusion molding manufacturers control variables like temperature, pressure, and blow time in the blow molding process to ensure consistent product quality?4.How to improve the production capacity and speed of blow molding extrusion molding?5.How to control temperature and pressure during the production process of blow molding extrusion molding?6.How to choose the mold head of a blow molding extrusion molding?7.How to ensure the quality of products produced by blow molding extrusion molding?8.What are the safety standards for blow molding extrusion molding?9.How to maintain the stability of blow molding extrusion molding?10.What's the difference between a double-working blow molding machine and a simplex blow molding machine?11.How to design the shaping mold for blow molding extrusion molding?12.What is the operating cost of a blow molding extrusion molding? 1.How long does it usually take to troubleshoot blow molding extrusion molding? Our mission is to provide customers with the best solutions for blow molding extrusion molding.The time it takes to troubleshoot a blow molding machine can vary depending on the specific issue and the experience of the technician. In some cases, it may only take a few minutes to identify and fix the problem, while in more complex cases it may take several hours or even days to fully troubleshoot and resolve the issue. It is important to thoroughly diagnose and address any problems with the machine to ensure it is functioning properly and producing high-quality products. 2.How to prevent air leakage in blow molding extrusion molding? We should perform well in market competition, and the prices of blow molding extrusion molding products have a great competitive advantage.1. Regular Maintenance: Regular maintenance of the blow molding machine is essential to prevent air leakage. This includes checking and replacing worn out seals, gaskets, and other components that may contribute to air leakage.2. Proper Lubrication: Lubrication of moving parts is important to ensure smooth operation of the machine and prevent air leakage. Make sure to use the recommended lubricants and follow the manufacturer's instructions for lubrication intervals.3. Check Air Hoses and Fittings: Inspect the air hoses and fittings for any cracks, tears, or loose connections. Replace any damaged parts immediately to prevent air leakage.4. Use High-Quality Components: Using high-quality components, such as valves, seals, and gaskets, can help prevent air leakage in the blow molding machine. These components are designed to withstand high pressures and are less likely to fail.5. Adjust Air Pressure: Make sure to adjust the air pressure according to the manufacturer's recommendations. Too much or too little air pressure can cause air leakage in the machine.6. Properly Align Parts: Misaligned parts can cause air leakage in the blow molding machine. Make sure all parts are properly aligned and tightened to prevent air from escaping.7. Regularly Inspect the Machine: Regularly inspect the machine for any signs of air leakage, such as hissing sounds or drops in air pressure. If any issues are found, address them immediately to prevent further air leakage.8. Train Operators: Properly trained operators can help prevent air leakage by operating the machine correctly and identifying any potential issues before they become major problems.9. Use Air Leak Detection Systems: Consider using air leak detection systems to identify and locate any air leaks in the machine. This can help prevent air leakage and improve the overall efficiency of the machine.10. Replace Worn Out Parts: Over time, parts of the blow molding machine may wear out and contribute to air leakage. It is important to regularly replace these parts to maintain the integrity of the machine and prevent air leakage. 3.How do blow molding extrusion molding manufacturers control variables like temperature, pressure, and blow time in the blow molding process to ensure consistent product quality? We pay attention to the transformation of intellectual property protection and innovation achievements. Your OEM or ODM order design we have a complete confidentiality system.1. Temperature Control: Blow molding machines have heating elements that are used to heat the plastic material to a specific temperature before it is blown into the mold. The temperature is controlled by sensors and thermostats that monitor and adjust the temperature as needed. This ensures that the plastic material is at the optimal temperature for the blow molding process, which helps to produce consistent product quality.2. Pressure Control: The pressure in the blow molding process is controlled by the air pressure in the mold. The blow molding machine has a pressure regulator that controls the amount of air that is blown into the mold. This pressure is monitored and adjusted to ensure that it is consistent throughout the molding process. This helps to ensure that the plastic material is evenly distributed and that the final product has consistent wall thickness.3. Blow Time Control: The blow time refers to the amount of time that the air is blown into the mold to inflate the plastic material. This is a critical variable in the blow molding process as it determines the final shape and size of the product. Blow molding machines have timers that control the duration of the blow time, and these can be adjusted to ensure consistent product quality.4. Process Monitoring: Blow molding machine manufacturers also use advanced process monitoring systems to track and control the variables in the blow molding process. These systems use sensors and software to monitor and adjust the temperature, pressure, and blow time in real-time. This helps to ensure that any variations in these variables are immediately detected and corrected, resulting in consistent product quality.5. Quality Control: In addition to controlling the variables during the blow molding process, manufacturers also have quality control measures in place to ensure consistent product quality. This includes regular testing and inspection of the final products to check for any defects or variations. Any issues are identified and addressed to maintain the desired level of product quality. 4.How to improve the production capacity and speed of blow molding extrusion molding? We pay attention to user experience and product quality, and provide the best product quality and lowest production cost for cooperative customers.1. Regular Maintenance: Regular maintenance of the blow molding machine is essential to ensure its smooth functioning and prevent breakdowns. This includes cleaning, lubricating, and replacing worn-out parts.2. Use High-Quality Materials: The quality of the materials used in the blow molding process can greatly affect the production capacity and speed. Using high-quality materials can result in faster production and better quality products.3. Optimize the Design: The design of the blow molding machine can also impact its production capacity and speed. Optimizing the design to reduce the number of steps and improve the efficiency of the process can increase the production speed.4. Increase Automation: Automation can greatly improve the production capacity and speed of blow molding machines. Automated processes can reduce the need for manual labor and increase the accuracy and speed of production.5. Use Advanced Technology: Upgrading to newer and more advanced blow molding technology can significantly improve the production capacity and speed. This includes using computer-controlled systems, advanced sensors, and other technologies that can optimize the production process.6. Train Operators: Properly trained operators can greatly improve the efficiency and speed of the blow molding process. They should be trained in operating the machine, troubleshooting common issues, and performing routine maintenance.7. Implement Lean Manufacturing Principles: Implementing lean manufacturing principles can help identify and eliminate waste in the production process, resulting in increased efficiency and speed.8. Increase the Number of Cavities: Increasing the number of cavities in the blow molding machine can significantly increase the production capacity. This allows for more products to be produced in a single cycle, reducing the overall production time.9. Optimize Cooling Time: The cooling time of the products can greatly impact the production speed. Optimizing the cooling time by using advanced cooling methods can reduce the overall production time.10. Monitor and Analyze Production Data: Regularly monitoring and analyzing production data can help identify bottlenecks and areas for improvement. This can help optimize the production process and increase the production capacity and speed. 5.How to control temperature and pressure during the production process of blow molding extrusion molding? We focus on our customers' needs and strive to meet their expectations, so we take this very seriously.1. Use a temperature controller: A temperature controller is an essential tool for controlling the temperature during the production process of blow molding machines. It allows you to set and maintain the desired temperature for the different stages of the process.2. Monitor the temperature regularly: It is important to monitor the temperature of the machine regularly to ensure that it is within the desired range. This can be done using a thermometer or a temperature sensor.3. Adjust the temperature settings: Depending on the type of material being used and the stage of the production process, the temperature settings may need to be adjusted. For example, a higher temperature may be required for melting the plastic, while a lower temperature may be needed for cooling the molded product.4. Use a cooling system: To control the temperature during the cooling stage, a cooling system can be used. This can be in the form of a water chiller or a cooling tower, which helps to maintain a consistent temperature for the molded product.5. Use a pressure regulator: A pressure regulator is used to control the pressure inside the machine. This is important for ensuring that the plastic is evenly distributed and that the final product has the desired shape and thickness.6. Monitor the pressure: Just like temperature, it is important to monitor the pressure inside the machine regularly. This can be done using a pressure gauge or a pressure sensor.7. Adjust the pressure settings: Depending on the type of material and the desired product, the pressure settings may need to be adjusted. This can be done manually or through the use of an automated pressure control system.8. Use safety valves: Safety valves are important for maintaining the pressure within safe limits. They help to prevent any accidents or damage to the machine.9. Train operators: It is important to train operators on how to control the temperature and pressure during the production process. They should be familiar with the different settings and know how to make adjustments when necessary.10. Regular maintenance: Regular maintenance of the machine is crucial for ensuring that the temperature and pressure control systems are functioning properly. This will help to prevent any unexpected issues during the production process. 6.How to choose the mold head of a blow molding extrusion molding? We pay attention to the introduction and training of talents, scientifically regulate the management system, and focus on cultural construction and team cohesion.1. Determine the type of blow molding machine: The first step in choosing the mold head is to determine the type of blow molding machine you have. There are three main types of blow molding machines: extrusion blow molding, injection blow molding, and stretch blow molding. Each type requires a different type of mold head.2. Consider the material: The material you will be using for your product is also an important factor in choosing the mold head. Different materials have different properties and require different mold heads. For example, if you are using a high-density polyethylene (HDPE) material, you will need a mold head with a larger opening to accommodate the material's higher melt flow rate.3. Determine the shape and size of the product: The shape and size of the product you want to produce will also play a role in choosing the mold head. The mold head needs to be able to create the desired shape and size of the product. If you are producing a complex shape, you may need a mold head with multiple cavities or a custom-made mold head.4. Consider the production volume: The production volume also needs to be taken into account when choosing the mold head. If you are producing a large volume of products, you may need a mold head with multiple cavities to increase production efficiency.5. Check the compatibility with the machine: It is important to ensure that the mold head you choose is compatible with your blow molding machine. The mold head needs to fit securely and work seamlessly with the machine to produce high-quality products.6. Look for quality and durability: The mold head is a crucial component of the blow molding process, and it is important to choose one that is of high quality and durable. Look for mold heads made from high-quality materials and with a good track record of performance.7. Consider the cost: The cost of the mold head is also an important factor to consider. While it is important to choose a high-quality and durable mold head, it is also important to stay within your budget. Compare prices from different suppliers and choose one that offers a good balance of quality and cost.8. Consult with experts: If you are unsure about which mold head to choose, it is always a good idea to consult with experts in the field. They can provide valuable insights and recommendations based on your specific needs and requirements. 7.How to ensure the quality of products produced by blow molding extrusion molding? We have established long-term and stable partnerships with our suppliers, so we have great advantages in price and cost and quality assurance.1. Regular Maintenance: Regular maintenance of the blow molding machine is essential to ensure its proper functioning and production of high-quality products. This includes cleaning, lubrication, and replacement of worn-out parts.2. Quality Control Checks: Implementing a quality control system that includes regular checks and inspections of the products produced by the blow molding machine can help identify any defects or issues early on.3. Proper Training: Ensure that the operators and technicians operating the blow molding machine are properly trained and have a good understanding of the machine's capabilities and settings.4. Use High-Quality Materials: The quality of the raw materials used in the blow molding process directly affects the quality of the final product. Therefore, it is important to use high-quality materials that are suitable for the specific product being produced.5. Optimize Process Parameters: The process parameters such as temperature, pressure, and speed can significantly impact the quality of the products produced. It is important to optimize these parameters for each product to ensure consistent quality.6. Regular Testing: Conducting regular testing of the products produced by the blow molding machine can help identify any issues or defects and make necessary adjustments to improve the quality.7. Implement Quality Standards: Adhering to industry standards and regulations for blow molding can help ensure the production of high-quality products.8. Continuous Improvement: Continuously monitoring and analyzing the production process can help identify areas for improvement and implement changes to enhance the quality of the products produced. 8.What are the safety standards for blow molding extrusion molding? We are a new blow molding extrusion molding manufacturer.1. Electrical Safety: Blow molding machines should comply with all relevant electrical safety standards, such as the National Electrical Code (NEC) and the International Electrotechnical Commission (IEC) standards.2. Machine Guarding: All moving parts of the machine should be guarded to prevent accidental contact and injuries. The guards should be securely fixed and not easily removable.3. Emergency Stop: The machine should have an easily accessible emergency stop button that can quickly shut down the machine in case of an emergency.4. Lockout/Tagout: The machine should have a lockout/tagout system in place to prevent accidental start-up during maintenance or repair.5. Pressure Relief: Blow molding machines use high-pressure air to mold plastic, so they should have a pressure relief system in place to prevent over-pressurization and potential explosions.6. Material Handling: The machine should have a safe and efficient material handling system to prevent injuries and accidents during the loading and unloading of materials.7. Noise Control: Blow molding machines can produce high levels of noise, so they should have noise control measures in place to protect workers' hearing.8. Fire Safety: The machine should have fire safety measures in place, such as fire extinguishers and fire alarms, to prevent and control fires.9. Operator Training: All operators should receive proper training on how to operate the machine safely and be aware of potential hazards.10. Regular Maintenance: The machine should undergo regular maintenance and inspections to ensure it is in good working condition and meets all safety standards. 9.How to maintain the stability of blow molding extrusion molding? We enjoy high authority and influence in the industry and continue to innovate products and service models.1. Regular Maintenance: Regular maintenance is crucial for the stability of blow molding machines. This includes cleaning, lubricating, and inspecting the machine on a regular basis. Any worn or damaged parts should be replaced immediately to prevent further damage.2. Proper Training: Ensure that all operators are properly trained on how to operate the blow molding machine. This will help prevent any accidents or damage to the machine due to operator error.3. Use Quality Materials: The quality of the materials used in the blow molding process can affect the stability of the machine. Using high-quality materials will reduce the risk of machine breakdowns and improve the overall performance.4. Monitor Machine Performance: Keep a close eye on the performance of the machine. This includes monitoring the temperature, pressure, and speed of the machine. Any abnormalities should be addressed immediately to prevent further damage.5. Regular Inspections: Regularly inspect the machine for any signs of wear and tear. This will help identify any potential issues before they become major problems.6. Follow Manufacturer's Guidelines: Follow the manufacturer's guidelines for operating and maintaining the machine. This will ensure that the machine is being used correctly and will help prolong its lifespan.7. Keep the Machine Clean: A clean machine is less likely to experience breakdowns. Regularly clean the machine and remove any debris or dust that may have accumulated.8. Proper Storage: When the machine is not in use, it should be stored in a clean and dry environment. This will help prevent any damage caused by moisture or dust.9. Address Issues Immediately: If any issues arise with the machine, address them immediately. Ignoring problems can lead to more serious issues and can affect the stability of the machine.10. Schedule Professional Servicing: It is important to schedule professional servicing of the machine on a regular basis. This will help identify any potential issues and ensure that the machine is running at its optimal performance. 10.What's the difference between a double-working blow molding machine and a simplex blow molding machine? The output demand of the same kind of product is big, choose double station blow molding machine.Single product demand is small, choose simplex blow molding machine. 11.How to design the shaping mold for blow molding extrusion molding? We continuously upgrade our skills and knowledge to adapt to changing blow molding extrusion molding market needs.1. Determine the shape and size of the final product: The first step in designing a shaping mold for blow molding machines is to determine the shape and size of the final product. This will help in determining the overall dimensions and features of the mold.2. Choose the type of blow molding machine: There are different types of blow molding machines such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type requires a different type of mold design, so it is important to choose the right type of machine for your product.3. Create a 3D model of the product: Using CAD software, create a 3D model of the product to be molded. This will help in visualizing the final product and identifying any potential design issues.4. Determine the number of cavities: The number of cavities in the mold will depend on the production volume and the size of the product. More cavities will increase the production rate, but it will also increase the complexity and cost of the mold.5. Design the core and cavity: The core and cavity are the two main components of the mold. The core is the inner part of the mold that shapes the product, while the cavity is the outer part that gives the product its final shape. The design of these components should be precise and accurate to ensure a high-quality product.6. Consider draft angles: Draft angles are important in blow molding as they allow the product to be easily removed from the mold. A draft angle of 3-5 degrees is recommended for most products.7. Add cooling channels: Cooling channels are essential for maintaining the temperature of the mold during the molding process. These channels should be strategically placed to ensure uniform cooling and prevent warping of the product.8. Include ejection system: An ejection system is used to remove the product from the mold after it has been formed. This can be in the form of pins, air blasts, or mechanical ejection systems.9. Test and refine the design: Once the initial design is complete, it is important to test it on a prototype mold to identify any design flaws or issues. This will help in refining the design before the final mold is produced.10. Consider material selection: The material used for the mold should be able to withstand high temperatures and pressures. Common materials used for blow molding molds include aluminum, steel, and beryllium copper.11. Work with a professional mold maker: It is recommended to work with a professional mold maker who has experience in designing molds for blow molding machines. They can provide valuable insights and ensure that the mold is designed to meet your specific requirements. 12.What is the operating cost of a blow molding extrusion molding? We attach importance to the innovation ability and team spirit of employees, have advanced R & D facilities and laboratories, and have a good quality management system.The operating cost of a blow molding machine can vary depending on factors such as the size and type of machine, the materials being used, and the production volume. However, some common operating costs include:1. Energy costs: Blow molding machines require a significant amount of energy to operate, including electricity for heating and cooling processes. The cost of energy can vary depending on the location and the efficiency of the machine.2. Labor costs: The cost of labor includes the wages of operators and technicians who run the machine, as well as any maintenance or repair personnel.3. Material costs: The cost of materials, such as plastic resins, can vary depending on the type and quality of the material being used.4. Maintenance and repair costs: Regular maintenance and occasional repairs are necessary to keep the machine running smoothly, and these costs should be factored into the overall operating cost.5. Overhead costs: This includes expenses such as rent, insurance, and administrative costs that are necessary for the operation of the machine.Overall, the operating cost of a blow molding machine can range from a few hundred dollars per day for a small machine to thousands of dollars per day for a large, high-volume machine. Tags:  milk bottle blow moulding machine,15l pe bottle blow moulding machine  

Apr 8,2024

Blow Molding Extrusion Machine

Guangdong Leshan Intelligent Equipment Corp.,Ltd is located in Foshan, near Shenzhen and Guangzhou, specializing in the production of Hydraulic Blow Molding Machine, All-Electric PET Blow Molding Machine,Engine oil bottle blow molding machine,Blowing Mould & Injection Mould,Extrusion Die Head,Chemical barrel blow molding machine,Cleaning bottle blow molding machine,athlon series hydraulic machine,PET Machine,Auxiliary machine,multi-layer coextrusion blow molding machine,Daily chemistry bottle blow molding machine,Milk bottle blow molding machine and other equipment. We have a history of over 20 years in the blow molding machine industry.Our company also brought in the Germanic technical 3D scanner which is exclusive used for mold-designing . The advanced Leshan Blow Molding Machine working with the superior Leshan Mould makes the production speed faster and the production quality the topest.LESHAN has Vertical CNC gantry machining-center,Numerical-controlled cutting machine,Numerically controlled lathe,Four axis CNC machining-center,Pentahedron gantry machining center and other specialized equipment. We are also armed with comprehensive strength such as strong R&D power,production marketing,technical support,etc..We have awarded the title of "Guangdong Hi-tech enterprise" ,the honor of "Brand-name products in Guangdong Province" and "Guangdong Province Well-known Trademark". Parameter Information Product Name blow molding extrusion machine Brand Name Leshan Place of Origin China PLC Brand Siemens Core Components PLC,Engine,Gearbox,Motor,Pressure vessel,Bearing...etc Warranty 1year Plastic Processed Polystyrene,PC,PVC,PE,EVA,PA,HDPE...etc Application Bottle Port ShunDe/GuangZhou/ShenZhen China MOQ 1 Set Export Country Russia, Australia, Poland,Belize,Slovenia,Tajikistan...etc Export region Africa,Oceania,Asia... Certification ISO 9001,CE...etc Automatic Yes Screw L/D Ratio 24 Packaging Details Standard exporting machine packing with plastic film Color Customized Accumulator Capacity(L) 100 L Service Field installation, commissioning and training... Supply Ability 500 Set/Sets per Month Lead time (days) 70 (To be negotiated)   Please note: The above table data is for reference only. For specific information, please contact us.   blow molding extrusion machine also has the characteristics of high efficiency, energy saving and environmental protection. During the manufacturing process, the blow molding machine can reduce energy consumption and the generation of emissions by recycling waste gas and waste liquid, thereby achieving the purpose of energy saving and emission reduction.In addition, the blow molding machine can also use multi-layer molds to provide products with composite properties and increase the added value of the product.   blow molding extrusion machine---FAQs Guide 1.What factors will affect the production efficiency of blow molding extrusion machine?2.How to choose a blow molding extrusion machine that suits your own craft?3.What is the operating cost of a blow molding extrusion machine?4.How to control the energy consumption of blow molding extrusion machine?5.How long does it usually take to troubleshoot blow molding extrusion machine?6.Besides the blow molding machine, what other services can Leshan provide?7.Does a plastic blow dryer make PETG or Triton bottles?8.What are the precautions for operating a blow molding extrusion machine? 1.What factors will affect the production efficiency of blow molding extrusion machine? We have a professional team that is committed to the innovation and development of blow molding extrusion machine.1. Machine Design and Technology: The design and technology of the blow molding machine play a crucial role in its production efficiency. A well-designed machine with advanced technology can produce more products in less time.2. Type of Material: The type of material used for blow molding can significantly affect the production efficiency. Some materials, such as HDPE, are easier to process and can result in higher production rates compared to others.3. Mold Design and Quality: The design and quality of the mold used in the blow molding process can also impact production efficiency. A well-designed and high-quality mold can produce more consistent and precise products, resulting in higher production rates.4. Machine Maintenance: Regular maintenance of the blow molding machine is essential to ensure its optimal performance. Neglecting maintenance can lead to breakdowns and downtime, reducing production efficiency.5. Operator Skill and Training: The skill and training of the machine operator can also affect production efficiency. A trained and experienced operator can operate the machine more efficiently, resulting in higher production rates.6. Production Volume and Batch Size: The production volume and batch size can also impact the production efficiency of blow molding machines. Larger production volumes and batch sizes can result in higher efficiency due to reduced setup and changeover times.7. Ambient Conditions: The ambient conditions, such as temperature and humidity, can affect the production efficiency of blow molding machines. Extreme temperatures or high humidity can affect the quality of the products and slow down the production process.8. Automation and Control Systems: The level of automation and control systems used in the blow molding machine can also impact production efficiency. Advanced automation and control systems can improve process control and reduce human error, resulting in higher production rates.9. Energy Efficiency: The energy efficiency of the blow molding machine can also affect its production efficiency. Energy-efficient machines can reduce operating costs and increase production rates.10. Quality Control: The implementation of a robust quality control system can also improve production efficiency. By identifying and addressing defects early on, the machine can produce more high-quality products in less time. 2.How to choose a blow molding extrusion machine that suits your own craft? We continue to improve blow molding extrusion machine products and processes to improve efficiency.1. Determine the type of blow molding process: There are three main types of blow molding processes - extrusion blow molding, injection blow molding, and stretch blow molding. Each process has its own advantages and is suitable for different types of products. Determine which process is most suitable for your product before choosing a machine.2. Consider the size and shape of your product: Blow molding machines come in different sizes and have different capabilities. Consider the size and shape of your product to determine the size and type of machine you need. For example, if you are producing large containers, you will need a machine with a larger clamping force and a larger mold size.3. Look for a reputable manufacturer: It is important to choose a reputable manufacturer when buying a blow molding machine. Look for manufacturers with a good track record and positive reviews from other customers. This will ensure that you get a high-quality machine that is reliable and durable.4. Check the machine's features and capabilities: Different blow molding machines come with different features and capabilities. Some machines may have advanced features such as multi-layer co-extrusion, while others may have simpler features. Consider the features that are important for your production process and choose a machine that meets your requirements.5. Consider the production volume: The production volume of your product will also play a role in choosing the right blow molding machine. If you have a high production volume, you will need a machine with a higher output and faster cycle times. On the other hand, if you have a lower production volume, a smaller machine with a lower output may be more suitable.6. Look for after-sales support: It is important to choose a manufacturer that offers good after-sales support. This includes technical support, spare parts availability, and maintenance services. A good after-sales support system will ensure that your machine runs smoothly and any issues are resolved quickly.7. Consider your budget: Blow molding machines can be a significant investment, so it is important to consider your budget when choosing a machine. However, it is also important to keep in mind that a cheaper machine may not always be the best option in terms of quality and performance. Consider the long-term benefits and ROI when making your decision.8. Test the machine: If possible, visit the manufacturer's facility and test the machine before making a purchase. This will give you a better understanding of the machine's capabilities and help you make an informed decision.9. Seek expert advice: If you are new to blow molding, it is advisable to seek advice from experts in the industry. They can provide valuable insights and help you choose a machine that is suitable for your specific needs.10. Consider future growth: It is important to consider your future growth plans when choosing a blow molding machine. Choose a machine that can accommodate your future production needs and can be upgraded if necessary. This will save you from having to invest in a new machine in the future. 3.What is the operating cost of a blow molding extrusion machine? We attach importance to the innovation ability and team spirit of employees, have advanced R & D facilities and laboratories, and have a good quality management system.The operating cost of a blow molding machine can vary depending on factors such as the size and type of machine, the materials being used, and the production volume. However, some common operating costs include:1. Energy costs: Blow molding machines require a significant amount of energy to operate, including electricity for heating and cooling processes. The cost of energy can vary depending on the location and the efficiency of the machine.2. Labor costs: The cost of labor includes the wages of operators and technicians who run the machine, as well as any maintenance or repair personnel.3. Material costs: The cost of materials, such as plastic resins, can vary depending on the type and quality of the material being used.4. Maintenance and repair costs: Regular maintenance and occasional repairs are necessary to keep the machine running smoothly, and these costs should be factored into the overall operating cost.5. Overhead costs: This includes expenses such as rent, insurance, and administrative costs that are necessary for the operation of the machine.Overall, the operating cost of a blow molding machine can range from a few hundred dollars per day for a small machine to thousands of dollars per day for a large, high-volume machine. 4.How to control the energy consumption of blow molding extrusion machine? We are a professional blow molding extrusion machine company dedicated to providing high quality products and services.1. Use energy-efficient machines: When purchasing blow molding machines, opt for models that are energy-efficient and have a high energy star rating. These machines are designed to consume less energy while still maintaining high production efficiency.2. Regular maintenance: Regular maintenance of the machines is crucial in controlling energy consumption. This includes cleaning and lubricating the machines, checking for leaks, and replacing worn-out parts. A well-maintained machine will operate more efficiently and consume less energy.3. Optimize production processes: Analyze the production processes and identify areas where energy consumption can be reduced. For example, reducing the amount of air pressure used in the blowing process can significantly reduce energy consumption.4. Use energy-saving features: Many blow molding machines come with energy-saving features such as automatic shut-off, idle mode, and variable speed drives. These features can help reduce energy consumption when the machine is not in use or operating at a lower speed.5. Monitor energy usage: Install energy meters to monitor the energy consumption of the machines. This will help identify areas where energy is being wasted and allow for adjustments to be made to reduce consumption.6. Use energy-efficient materials: The type of material used in the blow molding process can also affect energy consumption. Opt for materials that require less energy to heat and mold, such as lightweight plastics.7. Implement energy management systems: Consider implementing an energy management system that can track and analyze energy usage in real-time. This will help identify patterns and areas for improvement.8. Train employees: Proper training of employees on the operation and maintenance of the machines can help reduce energy consumption. They should be aware of energy-saving practices and encouraged to follow them.9. Turn off machines when not in use: Make it a practice to turn off the machines when they are not in use, such as during breaks or at the end of the day. This will help save energy and reduce unnecessary wear and tear on the machines.10. Regularly review and update energy-saving strategies: Regularly review and update your energy-saving strategies to ensure they are still effective. As technology advances, new energy-saving techniques may become available, so it is essential to stay informed and make necessary changes. 5.How long does it usually take to troubleshoot blow molding extrusion machine? Our mission is to provide customers with the best solutions for blow molding extrusion machine.The time it takes to troubleshoot a blow molding machine can vary depending on the specific issue and the experience of the technician. In some cases, it may only take a few minutes to identify and fix the problem, while in more complex cases it may take several hours or even days to fully troubleshoot and resolve the issue. It is important to thoroughly diagnose and address any problems with the machine to ensure it is functioning properly and producing high-quality products. 6.Besides the blow molding machine, what other services can Leshan provide? Also provide close mold, auxiliary system, key engineering services. 7.Does a plastic blow dryer make PETG or Triton bottles? Yes, the plastic blow molding machine of Leshan can make PETG and Triton bottles, and their blow molding machine can also make quadruple die heads. 8.What are the precautions for operating a blow molding extrusion machine? We operate our blow molding extrusion machine business with integrity and honesty.1. Read the manual: Before operating the blow molding machine, it is important to thoroughly read and understand the manual provided by the manufacturer. This will help you understand the machine's capabilities, limitations, and safety precautions.2. Wear appropriate protective gear: Always wear appropriate protective gear, such as safety glasses, gloves, and earplugs, when operating the blow molding machine. This will protect you from any potential hazards.3. Keep the work area clean: Make sure the work area is clean and free of any debris or obstructions. This will prevent accidents and ensure smooth operation of the machine.4. Check the machine before use: Before starting the machine, check for any loose or damaged parts. Make sure all the safety guards are in place and functioning properly.5. Use the correct materials: Use only the materials recommended by the manufacturer for the blow molding machine. Using the wrong materials can damage the machine and pose a safety risk.6. Follow proper loading procedures: When loading materials into the machine, make sure to follow the proper procedures outlined in the manual. This will ensure the materials are loaded correctly and prevent any accidents.7. Do not touch moving parts: Never touch any moving parts of the machine while it is in operation. This includes the mold, extruder, and other moving components.8. Keep hands and clothing away from the machine: Keep your hands and clothing away from the machine while it is in operation. Loose clothing or jewelry can get caught in the machine and cause serious injuries.9. Do not leave the machine unattended: Always stay with the machine while it is in operation. If you need to leave the machine for any reason, make sure to turn it off and wait for it to come to a complete stop before leaving.10. Shut down properly: When finished using the machine, shut it down properly following the manufacturer's instructions. This will help prevent any accidents and prolong the life of the machine. Tags: extrusion blow molding akron ohio, extruder blow molding machine  

Apr 8,2024

Blow Mold Extrusion

Leshan Intelligent Equipment Company integrates advanced technology and concepts both domestically and internationally, specializing in design, production, and sales. We produce equipment such as Hydraulic Blow Molding Machine, All-Electric PET Blow Molding Machine, Extrusion Die Head,athlon series hydraulic machine,Food bottle blow molding machine,Engine oil bottle blow molding machine,Irregular shape product blow molding machine,Chemical barrel blow molding machine,Blowing Mould & Injection Mould,multi-layer coextrusion blow molding machine,PET Machine,Auxiliary machine...etc. These devices can be used to produce various plastic bottle products made from PET, PP, PE, etc., such as mineral water bottles, beverage bottles, makeup bottles, baby bottles, peanut oil bottles, etc. Excellent quality, stable performance, and superior cost-effectiveness make our products not only popular in the domestic market, but also exported to countries and regions such as Africa,America,Europe, Russia, Australia, Poland, and Micronesia, Federated States of,Romania,Papua New Guinea,Libya, receiving high praise and trust from customers. All Leshan People inherit a consistent aim of :"Be happy to create new technology, Be good at helping user's development". Parameter Information Product Name blow mold extrusion Brand Name Leshan Place of Origin Foshan,Guangdong,China Plastic Processed PA,PVC,PP,Polystyrene,EVA,ABS...etc Air Pressure(MPa) 0.8 MPa Color Customized Color Delivery Time 45 days Port ShunDe/GuangZhou/ShenZhen China Export region Europe,Asia,Oceania Export Country Russia, Australia, Poland,Argentina,Europa Island,Congo, Republic of the,Senegal...etc Application Bottle OEM/ODM Acceptatble Core Components Pressure vessel,Gear,Engine,Motor,Bearing,PLC...etc Voltage 380V Service Free spare parts... MOQ 1 set Certification ISO9001,CE... Supply Ability 500 Set/Sets per Month Weight (T) 5-18(According to specific model) Packaging Details Standard exporting machine packing with plastic film Lead time (days) 70 (To be negotiated)   Please note: The above table data is for reference only. For specific information, please contact us.   With the development of science and technology, blow mold extrusion have become intelligent and automated. Through the advanced control system, accurate control of various parameters, such as temperature, pressure, time, etc., can be achieved. Precise control of these parameters can ensure the stable quality of products and reduce losses during the production process.   blow mold extrusion---FAQs Guide 1.Can you supply the on-site installation,commissioning,training service for blow mold extrusion?2.About blow mold extrusion,Do you provide samples? ls it free or extra?3.How to adjust the production speed of blow mold extrusion?4.How to control temperature and pressure during the production process of blow mold extrusion?5.What is the after-sales service for blow mold extrusion?6.Can I make milk bottle on this machine?7.How to solve the malfunction of the blow mold extrusion?8.What products are typically manufactured using blow mold extrusion?9.What are the main components of a blow mold extrusion?10.What are the steps for cleaning and maintaining a blow mold extrusion?11.How to choose a blow mold extrusion that suits your own craft? 1.Can you supply the on-site installation,commissioning,training service for blow mold extrusion? Yes. We can. But this service cost will be extra cost based on which location. 2.About blow mold extrusion,Do you provide samples? ls it free or extra? Yes,we could offer you the sample.But it's not free.You need to pay for the sample and the cost of freight. 3.How to adjust the production speed of blow mold extrusion? Our blow mold extrusion products undergo strict quality control to ensure customer satisfaction.1. Check the machine settings: The first step in adjusting the production speed of a blow molding machine is to check the machine settings. Make sure that the machine is set to the desired production speed and that all the necessary adjustments have been made.2. Adjust the air pressure: The air pressure is a crucial factor in the production speed of a blow molding machine. Increasing the air pressure can help to speed up the production process, while decreasing it can slow it down. Adjust the air pressure according to the desired production speed.3. Change the mold: The size and shape of the mold can also affect the production speed. A larger or more complex mold will take longer to produce, while a smaller and simpler mold will speed up the production process. Consider changing the mold to one that is more suitable for the desired production speed.4. Increase or decrease the parison size: The parison is the hollow tube of plastic that is formed in the machine and then blown into the mold. Adjusting the size of the parison can also affect the production speed. Increasing the parison size will result in a larger product and slower production, while decreasing the parison size will result in a smaller product and faster production.5. Adjust the cooling time: The cooling time is the amount of time the product spends in the mold to solidify. Increasing the cooling time will slow down the production speed, while decreasing it will speed it up. Adjust the cooling time according to the desired production speed.6. Check for any mechanical issues: If the production speed is not adjusting as expected, it is important to check for any mechanical issues with the machine. Make sure that all the components are functioning properly and that there are no obstructions or malfunctions that could be slowing down the production speed.7. Test and adjust: Once all the necessary adjustments have been made, run a test production to see if the desired speed has been achieved. If not, make further adjustments until the desired production speed is reached.It is important to note that adjusting the production speed of a blow molding machine may require some trial and error. It is recommended to make small adjustments at a time and test the results before making further adjustments. 4.How to control temperature and pressure during the production process of blow mold extrusion? We focus on our customers' needs and strive to meet their expectations, so we take this very seriously.1. Use a temperature controller: A temperature controller is an essential tool for controlling the temperature during the production process of blow molding machines. It allows you to set and maintain the desired temperature for the different stages of the process.2. Monitor the temperature regularly: It is important to monitor the temperature of the machine regularly to ensure that it is within the desired range. This can be done using a thermometer or a temperature sensor.3. Adjust the temperature settings: Depending on the type of material being used and the stage of the production process, the temperature settings may need to be adjusted. For example, a higher temperature may be required for melting the plastic, while a lower temperature may be needed for cooling the molded product.4. Use a cooling system: To control the temperature during the cooling stage, a cooling system can be used. This can be in the form of a water chiller or a cooling tower, which helps to maintain a consistent temperature for the molded product.5. Use a pressure regulator: A pressure regulator is used to control the pressure inside the machine. This is important for ensuring that the plastic is evenly distributed and that the final product has the desired shape and thickness.6. Monitor the pressure: Just like temperature, it is important to monitor the pressure inside the machine regularly. This can be done using a pressure gauge or a pressure sensor.7. Adjust the pressure settings: Depending on the type of material and the desired product, the pressure settings may need to be adjusted. This can be done manually or through the use of an automated pressure control system.8. Use safety valves: Safety valves are important for maintaining the pressure within safe limits. They help to prevent any accidents or damage to the machine.9. Train operators: It is important to train operators on how to control the temperature and pressure during the production process. They should be familiar with the different settings and know how to make adjustments when necessary.10. Regular maintenance: Regular maintenance of the machine is crucial for ensuring that the temperature and pressure control systems are functioning properly. This will help to prevent any unexpected issues during the production process. 5.What is the after-sales service for blow mold extrusion? We are centered on customers and always pay attention to customers' needs for blow mold extrusion products.The after-sales service for blow molding machines typically includes:1. Technical support: This includes troubleshooting assistance, repair guidance, and advice on machine maintenance and operation.2. Spare parts supply: The manufacturer or supplier should have a stock of spare parts for the blow molding machine, and be able to provide them quickly when needed.3. Training: The manufacturer or supplier may offer training programs for operators and maintenance personnel to ensure proper use and maintenance of the machine.4. Warranty: Most blow molding machines come with a warranty period, during which any defects or malfunctions will be repaired or replaced by the manufacturer or supplier.5. On-site support: In case of major issues or breakdowns, the manufacturer or supplier may send a technician to the customer's site to provide on-site support and repairs.6. Upgrades and improvements: The manufacturer or supplier may offer upgrades or improvements to the machine to enhance its performance or add new features.7. Customer service: A good after-sales service should also include prompt and helpful customer service to address any concerns or questions the customer may have.Overall, the after-sales service for blow molding machines should ensure that the customer's machine is running smoothly and efficiently, and any issues are resolved quickly to minimize downtime. 6.Can I make milk bottle on this machine? Yes, you can. Milk bottle,detergent bottle,pattern pot are available on the machine. 7.How to solve the malfunction of the blow mold extrusion? As one of the top blow mold extrusion manufacturers in China, we take this very seriously.1. Check the power supply: Make sure the machine is properly connected to a stable power source. If there is a power surge or fluctuation, it can cause the machine to malfunction.2. Inspect the air supply: The blow molding machine requires a steady supply of compressed air to function properly. Check the air compressor and make sure it is providing enough pressure and volume.3. Check the temperature settings: The temperature of the machine's heating elements must be set correctly for the plastic to melt and form properly. Make sure the temperature settings are appropriate for the type of plastic being used.4. Clean and lubricate the machine: Over time, dust, debris, and residue can build up on the machine, causing it to malfunction. Clean and lubricate all moving parts to ensure smooth operation.5. Check for worn or damaged parts: Inspect all parts of the machine for wear and tear. Replace any damaged or worn parts to prevent further malfunctions.6. Adjust the mold: If the product being produced is not forming correctly, the mold may need to be adjusted. Make sure the mold is properly aligned and tightened.7. Consult the manual: If the above steps do not solve the problem, consult the machine's manual for troubleshooting tips and solutions specific to your machine.8. Call a professional: If the problem persists, it may be best to call a professional technician to diagnose and repair the machine. Attempting to fix complex issues without proper knowledge and training can cause further damage. 8.What products are typically manufactured using blow mold extrusion? Our products & services cover a wide range of areas and meet the needs of different fields.1. Plastic bottles and containers: Blow molding machines are commonly used to produce plastic bottles and containers of various sizes and shapes, such as water bottles, shampoo bottles, and food containers.2. Automotive components: Many automotive parts, such as fuel tanks, air ducts, and bumpers, are manufactured using blow molding machines.3. Toys: Blow molding machines are used to produce a wide range of plastic toys, including balls, action figures, and building blocks.4. Household products: Items such as laundry baskets, storage bins, and trash cans are often made using blow molding machines.5. Medical equipment: Many medical devices, such as IV bags, syringes, and respiratory masks, are manufactured using blow molding machines.6. Packaging materials: Blow molding machines are used to produce packaging materials such as plastic bags, pouches, and containers for food and other consumer products.7. Industrial and agricultural products: Large containers, drums, and tanks used in industrial and agricultural settings are often made using blow molding machines.8. Sports equipment: Blow molding machines are used to produce a variety of sports equipment, including footballs, soccer balls, and hockey sticks.9. Furniture: Some types of furniture, such as chairs and tables, are made using blow molding machines to create lightweight and durable plastic components.10. Construction materials: Blow molding machines are used to produce pipes, tubes, and other construction materials made from plastic. 9.What are the main components of a blow mold extrusion? We have rich industry experience and professional knowledge, and have strong competitiveness in the market.1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.3. Clamping Unit: The clamping unit holds the mold in place and provides the necessary pressure for the blowing process.4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.5. Cooling System: The cooling system helps to cool down the plastic material and solidify it into the desired shape.6. Control System: The control system is responsible for controlling and monitoring the various parameters of the blow molding process, such as temperature, pressure, and speed.7. Mold: The mold is the cavity into which the plastic material is blown and takes the shape of the final product.8. Ejector: The ejector removes the finished product from the mold after the blowing process is complete.9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements of the machine.10. Electrical System: The electrical system controls the various motors and sensors of the machine.11. Air Compressor: The air compressor supplies the compressed air needed for the blowing process.12. Chiller: The chiller is used to cool down the extruder and other components of the machine to maintain the required temperature.13. Conveyor System: The conveyor system moves the finished products out of the machine for further processing or packaging. 10.What are the steps for cleaning and maintaining a blow mold extrusion? We adhere to the principle of integrity and transparency, and establish long -term relationships with partners, and we attach great importance to this detail.1. Shut off and unplug the machine: Before starting any cleaning or maintenance, make sure the machine is turned off and unplugged to avoid any accidents.2. Remove excess material: Use a scraper or a brush to remove any excess material from the machine, including the mold, extruder, and die head.3. Disassemble the machine: Depending on the type of blow molding machine, you may need to disassemble certain parts to access all the areas that need cleaning. Refer to the manufacturer's manual for specific instructions.4. Clean the mold: Use a mild detergent and warm water to clean the mold. Make sure to remove any residue or buildup from the mold surface. You can also use a specialized mold cleaner for tougher stains.5. Clean the extruder and die head: Use a brush or scraper to remove any residue or buildup from the extruder and die head. You can also use a specialized cleaner for these parts.6. Check and clean the cooling system: The cooling system is essential for maintaining the temperature of the machine. Check for any clogs or buildup in the cooling channels and clean them with a brush or compressed air.7. Lubricate moving parts: Use a lubricant recommended by the manufacturer to lubricate all the moving parts of the machine. This will help prevent wear and tear and ensure smooth operation.8. Inspect and replace worn parts: Check all the parts of the machine for any signs of wear and tear. Replace any damaged or worn parts to ensure the machine's optimal performance.9. Reassemble the machine: Once all the parts are cleaned and inspected, reassemble the machine following the manufacturer's instructions.10. Test the machine: Before using the machine again, run a test cycle to ensure everything is working correctly.11. Regular maintenance: To keep the machine in good working condition, it is essential to perform regular maintenance tasks such as cleaning, lubricating, and inspecting the machine. Refer to the manufacturer's manual for a recommended maintenance schedule. 11.How to choose a blow mold extrusion that suits your own craft? We continue to improve blow mold extrusion products and processes to improve efficiency.1. Determine the type of blow molding process: There are three main types of blow molding processes - extrusion blow molding, injection blow molding, and stretch blow molding. Each process has its own advantages and is suitable for different types of products. Determine which process is most suitable for your product before choosing a machine.2. Consider the size and shape of your product: Blow molding machines come in different sizes and have different capabilities. Consider the size and shape of your product to determine the size and type of machine you need. For example, if you are producing large containers, you will need a machine with a larger clamping force and a larger mold size.3. Look for a reputable manufacturer: It is important to choose a reputable manufacturer when buying a blow molding machine. Look for manufacturers with a good track record and positive reviews from other customers. This will ensure that you get a high-quality machine that is reliable and durable.4. Check the machine's features and capabilities: Different blow molding machines come with different features and capabilities. Some machines may have advanced features such as multi-layer co-extrusion, while others may have simpler features. Consider the features that are important for your production process and choose a machine that meets your requirements.5. Consider the production volume: The production volume of your product will also play a role in choosing the right blow molding machine. If you have a high production volume, you will need a machine with a higher output and faster cycle times. On the other hand, if you have a lower production volume, a smaller machine with a lower output may be more suitable.6. Look for after-sales support: It is important to choose a manufacturer that offers good after-sales support. This includes technical support, spare parts availability, and maintenance services. A good after-sales support system will ensure that your machine runs smoothly and any issues are resolved quickly.7. Consider your budget: Blow molding machines can be a significant investment, so it is important to consider your budget when choosing a machine. However, it is also important to keep in mind that a cheaper machine may not always be the best option in terms of quality and performance. Consider the long-term benefits and ROI when making your decision.8. Test the machine: If possible, visit the manufacturer's facility and test the machine before making a purchase. This will give you a better understanding of the machine's capabilities and help you make an informed decision.9. Seek expert advice: If you are new to blow molding, it is advisable to seek advice from experts in the industry. They can provide valuable insights and help you choose a machine that is suitable for your specific needs.10. Consider future growth: It is important to consider your future growth plans when choosing a blow molding machine. Choose a machine that can accommodate your future production needs and can be upgraded if necessary. This will save you from having to invest in a new machine in the future. Tags:  accumulating blow molding machine,big bottle blow molding machine  

Apr 8,2024

Blow Mold Extrusion Heads

Leshan Intelligent Equipment Corp.,Ltd was founded in 1995 and is a professional supplier specializing in the design and production of blow molding machines. We manufacture injection molding and blow molding systems, including Food bottle blow molding machine,athlon series hydraulic machine,Daily chemistry bottle blow molding machine,Irregular shape product blow molding machine,Milk bottle blow molding machine,Blowing Mould & Injection Mould,multi-layer coextrusion blow molding machine,Engine oil bottle blow molding machine,Auxiliary machine,Cleaning bottle blow molding machine,PET Machine and other related products. We have introduced Germanic technology 3D scanners specifically designed for mold design, and utilizing our strong technical capabilities, we have been developing various plastic molding and processing equipment.We are still adopting international standards and ISO9001:2012 quality management system in production. As we continue to improve through planning, summarization, and innovation, our products sell well nationwide and are exported to countries such as Russia, Vietnam, Poland, and Botswana,Nauru,Slovakia. We also adhere to the business philosophy of seeking victory through quality and seeking leadership through integrity. Parameter Information Product Name blow mold extrusion heads Brand Name Leshan Place of Origin Foshan,China PLC Brand Siemens Core Components Bearing,Pump,Gearbox,PLC,Gear,Engine...etc Warranty 1year Plastic Processed EVA,Polystyrene,PA,HDPE,PC,PP,PE...etc Application Bottle Port ShunDe/GuangZhou/ShenZhen China MOQ 1 Set Export Country Russia, Australia, Poland,Ghana,Poland,Greenland...etc Export region America,Africa,Asia... Certification ISO 9001,CE...etc Automatic Yes Screw L/D Ratio 24 Packaging Details Standard exporting machine packing with plastic film Color Customized Accumulator Capacity(L) 100 L Service Online support... Supply Ability 500 Set/Sets per Month Lead time (days) 70 (To be negotiated)   Please note: The above table data is for reference only. For specific information, please contact us.   blow mold extrusion heads is suitable for processing a variety of plastics, such as polyethylene, polypropylene, polyvinyl chloride, etc. These plastics can be made into various shapes of containers through different processing methods, such as bottles, barrels, boxes, etc. The blow molding machine can also realize products of different thicknesses by adjusting the design and structure of the mold, thereby adapting the products to different needs.   blow mold extrusion heads---FAQs Guide 1.What is the difference between traditional blow mold extrusion heads and fully computer-controlled blow molding machines?2.What are the general raw materials for blow mold extrusion heads?3.What is the after-sales service for blow mold extrusion heads?4.How to adjust the production speed of blow mold extrusion heads?5.How to design and customize blow mold extrusion heads?6.What are the safety standards for blow mold extrusion heads?7.How long is the production cycle of Leshan blow molding machine? What is the lead time?8.What are the main components of a blow mold extrusion heads?9.What are the common problems in the production process of blow mold extrusion heads?10.Why does the blow molding machine make so much noise when it exhausts?11.What are the dimensions and weight of the blow mold extrusion heads? 1.What is the difference between traditional blow mold extrusion heads and fully computer-controlled blow molding machines? We have the leading technology and innovation capabilities, and attach importance to employee training and development, and provide promotion opportunities.Traditional blow molding machines are operated manually by a person, while fully computer-controlled blow molding machines are operated by a computer program. This means that traditional blow molding machines require more human labor and supervision, while fully computer-controlled machines can run automatically with minimal human intervention.Additionally, traditional blow molding machines may have limited capabilities and may only be able to produce simple shapes, while fully computer-controlled machines can produce more complex and precise shapes. This is because the computer program can control the machine's movements and parameters with greater accuracy and consistency.Furthermore, fully computer-controlled blow molding machines often have advanced features such as real-time monitoring, data collection, and automatic adjustments, which can improve efficiency and quality control.Overall, the main difference between traditional blow molding machines and fully computer-controlled machines is the level of automation and precision in the production process. 2.What are the general raw materials for blow mold extrusion heads? We pay attention to employee development and benefits, and provide a good working environment in order to improve the efficiency of employees and improve the quality management of blow mold extrusion heads products.1. Plastic Resin: The most common raw material used in blow molding machines is plastic resin, which is melted and formed into a hollow tube to create the desired shape.2. Colorants: Colorants are added to the plastic resin to give the final product its desired color.3. Additives: Additives such as UV stabilizers, antioxidants, and flame retardants may be added to the plastic resin to improve the properties of the final product.4. Compressed Air: Compressed air is used to inflate the plastic tube and shape it against the mold.5. Mold Release Agents: Mold release agents are used to prevent the plastic from sticking to the mold during the molding process.6. Lubricants: Lubricants are used to reduce friction between the plastic and the mold, making it easier to remove the final product.7. Cooling Water: Cooling water is used to cool the plastic and solidify it into the desired shape.8. Mold Inserts: Mold inserts are used to create specific features or details on the final product.9. Labels and Packaging Materials: Labels and packaging materials may be added to the final product after it has been molded.10. Recycled Materials: Some blow molding machines may also use recycled plastic materials as a raw material, reducing waste and promoting sustainability. 3.What is the after-sales service for blow mold extrusion heads? We are centered on customers and always pay attention to customers' needs for blow mold extrusion heads products.The after-sales service for blow molding machines typically includes:1. Technical support: This includes troubleshooting assistance, repair guidance, and advice on machine maintenance and operation.2. Spare parts supply: The manufacturer or supplier should have a stock of spare parts for the blow molding machine, and be able to provide them quickly when needed.3. Training: The manufacturer or supplier may offer training programs for operators and maintenance personnel to ensure proper use and maintenance of the machine.4. Warranty: Most blow molding machines come with a warranty period, during which any defects or malfunctions will be repaired or replaced by the manufacturer or supplier.5. On-site support: In case of major issues or breakdowns, the manufacturer or supplier may send a technician to the customer's site to provide on-site support and repairs.6. Upgrades and improvements: The manufacturer or supplier may offer upgrades or improvements to the machine to enhance its performance or add new features.7. Customer service: A good after-sales service should also include prompt and helpful customer service to address any concerns or questions the customer may have.Overall, the after-sales service for blow molding machines should ensure that the customer's machine is running smoothly and efficiently, and any issues are resolved quickly to minimize downtime. 4.How to adjust the production speed of blow mold extrusion heads? Our blow mold extrusion heads products undergo strict quality control to ensure customer satisfaction.1. Check the machine settings: The first step in adjusting the production speed of a blow molding machine is to check the machine settings. Make sure that the machine is set to the desired production speed and that all the necessary adjustments have been made.2. Adjust the air pressure: The air pressure is a crucial factor in the production speed of a blow molding machine. Increasing the air pressure can help to speed up the production process, while decreasing it can slow it down. Adjust the air pressure according to the desired production speed.3. Change the mold: The size and shape of the mold can also affect the production speed. A larger or more complex mold will take longer to produce, while a smaller and simpler mold will speed up the production process. Consider changing the mold to one that is more suitable for the desired production speed.4. Increase or decrease the parison size: The parison is the hollow tube of plastic that is formed in the machine and then blown into the mold. Adjusting the size of the parison can also affect the production speed. Increasing the parison size will result in a larger product and slower production, while decreasing the parison size will result in a smaller product and faster production.5. Adjust the cooling time: The cooling time is the amount of time the product spends in the mold to solidify. Increasing the cooling time will slow down the production speed, while decreasing it will speed it up. Adjust the cooling time according to the desired production speed.6. Check for any mechanical issues: If the production speed is not adjusting as expected, it is important to check for any mechanical issues with the machine. Make sure that all the components are functioning properly and that there are no obstructions or malfunctions that could be slowing down the production speed.7. Test and adjust: Once all the necessary adjustments have been made, run a test production to see if the desired speed has been achieved. If not, make further adjustments until the desired production speed is reached.It is important to note that adjusting the production speed of a blow molding machine may require some trial and error. It is recommended to make small adjustments at a time and test the results before making further adjustments. 5.How to design and customize blow mold extrusion heads? We actively participate in the blow mold extrusion heads industry associations and organization activities. The corporate social responsibility performed well, and the focus of brand building and promotionDesigning and customizing blow molding machines involves several steps and considerations. Here are some steps to follow:1. Identify the type of blow molding machine needed: There are different types of blow molding machines, such as extrusion blow molding, injection blow molding, and stretch blow molding. Each type has its own unique features and capabilities, so it is important to determine the specific type of machine needed for the desired application.2. Determine the production requirements: The production requirements, such as the desired output, bottle size and shape, and material type, will help determine the specifications and features of the machine.3. Select the appropriate components: The components of a blow molding machine include the extruder, mold, clamping system, and control system. Each component should be carefully selected based on the production requirements and the type of machine.4. Consider the material and design of the mold: The mold is a crucial component of a blow molding machine as it determines the shape and size of the final product. The material and design of the mold should be chosen based on the type of material being used and the desired product specifications.5. Customize the control system: The control system is responsible for the operation and monitoring of the machine. It should be customized to meet the specific production requirements and to ensure efficient and safe operation.6. Incorporate safety features: Safety should be a top priority when designing and customizing blow molding machines. Safety features such as emergency stop buttons, safety guards, and sensors should be incorporated into the design to prevent accidents and ensure the safety of operators.7. Test and optimize the machine: Once the machine is designed and assembled, it should be thoroughly tested to ensure it meets the production requirements and operates efficiently. Any necessary adjustments or optimizations should be made before the machine is put into full production.8. Provide training and support: It is important to provide training and support to operators and maintenance personnel to ensure they are familiar with the machine and can operate and maintain it properly.In addition to these steps, it is important to work closely with a reputable manufacturer or supplier who has experience in designing and customizing blow molding machines. They can provide valuable insights and expertise to help create a machine that meets your specific needs and requirements. 6.What are the safety standards for blow mold extrusion heads? We are a new blow mold extrusion heads manufacturer.1. Electrical Safety: Blow molding machines should comply with all relevant electrical safety standards, such as the National Electrical Code (NEC) and the International Electrotechnical Commission (IEC) standards.2. Machine Guarding: All moving parts of the machine should be guarded to prevent accidental contact and injuries. The guards should be securely fixed and not easily removable.3. Emergency Stop: The machine should have an easily accessible emergency stop button that can quickly shut down the machine in case of an emergency.4. Lockout/Tagout: The machine should have a lockout/tagout system in place to prevent accidental start-up during maintenance or repair.5. Pressure Relief: Blow molding machines use high-pressure air to mold plastic, so they should have a pressure relief system in place to prevent over-pressurization and potential explosions.6. Material Handling: The machine should have a safe and efficient material handling system to prevent injuries and accidents during the loading and unloading of materials.7. Noise Control: Blow molding machines can produce high levels of noise, so they should have noise control measures in place to protect workers' hearing.8. Fire Safety: The machine should have fire safety measures in place, such as fire extinguishers and fire alarms, to prevent and control fires.9. Operator Training: All operators should receive proper training on how to operate the machine safely and be aware of potential hazards.10. Regular Maintenance: The machine should undergo regular maintenance and inspections to ensure it is in good working condition and meets all safety standards. 7.How long is the production cycle of Leshan blow molding machine? What is the lead time? Production cycle 40-45 days; Delivery time: 60 days. 8.What are the main components of a blow mold extrusion heads? We have rich industry experience and professional knowledge, and have strong competitiveness in the market.1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.3. Clamping Unit: The clamping unit holds the mold in place and provides the necessary pressure for the blowing process.4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.5. Cooling System: The cooling system helps to cool down the plastic material and solidify it into the desired shape.6. Control System: The control system is responsible for controlling and monitoring the various parameters of the blow molding process, such as temperature, pressure, and speed.7. Mold: The mold is the cavity into which the plastic material is blown and takes the shape of the final product.8. Ejector: The ejector removes the finished product from the mold after the blowing process is complete.9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements of the machine.10. Electrical System: The electrical system controls the various motors and sensors of the machine.11. Air Compressor: The air compressor supplies the compressed air needed for the blowing process.12. Chiller: The chiller is used to cool down the extruder and other components of the machine to maintain the required temperature.13. Conveyor System: The conveyor system moves the finished products out of the machine for further processing or packaging. 9.What are the common problems in the production process of blow mold extrusion heads? As one of the blow mold extrusion heads market leaders, we are known for innovation and reliability.1. Inconsistent Wall Thickness: This is a common problem in blow molding machines where the thickness of the plastic material is not uniform throughout the product. This can lead to weak spots in the product and affect its overall strength and durability.2. Flashing: Flashing occurs when excess plastic material leaks out of the mold during the production process. This can result in a rough or uneven surface on the final product, affecting its appearance and functionality.3. Warping: Warping is a common problem in blow molding machines where the product becomes distorted or deformed during the cooling process. This can be caused by uneven cooling or improper mold design.4. Air Traps: Air traps occur when air gets trapped inside the mold during the production process. This can result in air bubbles or voids in the final product, affecting its strength and appearance.5. Poor Surface Finish: Poor surface finish can be caused by a variety of factors, including improper mold design, poor quality plastic material, or inadequate cooling. This can result in a rough or uneven surface on the final product.6. Leaks: Leaks can occur in blow molding machines due to worn or damaged seals, improper alignment of the mold, or inadequate clamping force. This can result in product defects and production downtime.7. Contamination: Contamination can occur in the production process when foreign particles or impurities get mixed in with the plastic material. This can result in defects in the final product and affect its quality and functionality.8. Machine Malfunctions: Like any other machinery, blow molding machines can experience malfunctions such as electrical issues, mechanical failures, or software glitches. These can result in production delays and affect the overall efficiency of the production process. 10.Why does the blow molding machine make so much noise when it exhausts? The exhaust valve is blocked or the exhaust valve and exhaust pipe are too small. 11.What are the dimensions and weight of the blow mold extrusion heads? We are committed to providing personalized solutions and established long -term strategic cooperative relationships with customers.The dimensions and weight of a blow molding machine can vary depending on the specific model and manufacturer. However, a general estimate for a standard blow molding machine is approximately 10 feet in length, 6 feet in width, and 8 feet in height. The weight can range from 5,000 to 10,000 pounds. 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