Leshan Intelligent Equipment Company was founded in 1995 and is a professional supplier specializing in the design and production of blow molding machines. We manufacture injection molding and blow molding systems, including multi-layer coextrusion blow molding machine,Chemical barrel blow molding machine,Blowing Mould & Injection Mould,athlon series hydraulic machine,PET Machine,Irregular shape product blow molding machine,Daily chemistry bottle blow molding machine,Extrusion Die Head,Milk bottle blow molding machine and other related products. We have introduced Germanic technology 3D scanners specifically designed for mold design, and utilizing our strong technical capabilities, we have been developing various plastic molding and processing equipment.
We are still adopting international standards and ISO9001:2012 quality management system in production. As we continue to improve through planning, summarization, and innovation, our products sell well nationwide and are exported to countries such as Russia, Vietnam, Poland, and Fiji,Thailand,Czech Republic. We also adhere to the business philosophy of seeking victory through quality and seeking leadership through integrity.
Parameter | Information |
Product Name | extrusion blow molding services |
Place of Origin | Foshan,China |
Brand Name | Leshan |
Condition | New |
Video outgoing-inspection | Provided |
Machinery Test Report | Provided |
Warranty of core components | 1 year |
Warranty | 1year |
Port | ShunDe/GuangZhou/ShenZhen China |
Application | Bottle |
Core Components | Pump,Engine,Motor,Pressure vessel,Gear...etc |
Color | customized |
Plastic Processed | PA,PC,PE,HDPE,EVA,ABS,PP...etc |
Certification | CE,ISO9001:2012... |
PLC Brand | Siemens |
Packaging Details | Standard exporting machine packing with plastic film |
Service | Online support |
Automation | Automation |
Supply Ability | 500 Set/Sets per year |
Lead time (days) | 70 (To be negotiated) |
Please note: The above table data is for reference only. For specific information, please contact us.
extrusion blow molding services is suitable for processing a variety of plastics, such as polyethylene, polypropylene, polyvinyl chloride, etc. These plastics can be made into various shapes of containers through different processing methods, such as bottles, barrels, boxes, etc. The blow molding machine can also realize products of different thicknesses by adjusting the design and structure of the mold, thereby adapting the products to different needs.
extrusion blow molding services---FAQs Guide
1.What are the key components of a extrusion blow molding services?
Our extrusion blow molding services products have competitive and differentiated advantages, and actively promote digital transformation and innovation.
1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).
2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.
3. Clamping Unit: This unit holds the mold in place and provides the necessary pressure for the blowing process.
4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.
5. Cooling System: After the parison is blown and formed into the desired shape, a cooling system is used to cool and solidify the plastic.
6. Ejection System: Once the plastic has cooled and solidified, the ejection system removes the finished product from the mold.
7. Control System: The control system is responsible for monitoring and controlling the various components of the machine, such as temperature, pressure, and speed.
8. Mold: The mold is a crucial component of a blow molding machine, as it determines the final shape and size of the product.
9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements and functions of the machine.
10. Electrical System: The electrical system supplies power to the machine and controls the various electrical components.
11. Safety Features: Blow molding machines are equipped with various safety features, such as emergency stop buttons, safety guards, and sensors, to ensure safe operation.
2.What kind of bottle is suitable for making with the Leshan blow molding machine?
Such as washing supplies, hotel supplies, personal supplies, food, medicine, pesticides, wide-mouth bottles and other PETG and PVC packaging industries, etc., can be produced by Leshan blow molding machine.
3.How to choose the mold head of a extrusion blow molding services?
We pay attention to the introduction and training of talents, scientifically regulate the management system, and focus on cultural construction and team cohesion.
1. Determine the type of blow molding machine: The first step in choosing the mold head is to determine the type of blow molding machine you have. There are three main types of blow molding machines: extrusion blow molding, injection blow molding, and stretch blow molding. Each type requires a different type of mold head.
2. Consider the material: The material you will be using for your product is also an important factor in choosing the mold head. Different materials have different properties and require different mold heads. For example, if you are using a high-density polyethylene (HDPE) material, you will need a mold head with a larger opening to accommodate the material's higher melt flow rate.
3. Determine the shape and size of the product: The shape and size of the product you want to produce will also play a role in choosing the mold head. The mold head needs to be able to create the desired shape and size of the product. If you are producing a complex shape, you may need a mold head with multiple cavities or a custom-made mold head.
4. Consider the production volume: The production volume also needs to be taken into account when choosing the mold head. If you are producing a large volume of products, you may need a mold head with multiple cavities to increase production efficiency.
5. Check the compatibility with the machine: It is important to ensure that the mold head you choose is compatible with your blow molding machine. The mold head needs to fit securely and work seamlessly with the machine to produce high-quality products.
6. Look for quality and durability: The mold head is a crucial component of the blow molding process, and it is important to choose one that is of high quality and durable. Look for mold heads made from high-quality materials and with a good track record of performance.
7. Consider the cost: The cost of the mold head is also an important factor to consider. While it is important to choose a high-quality and durable mold head, it is also important to stay within your budget. Compare prices from different suppliers and choose one that offers a good balance of quality and cost.
8. Consult with experts: If you are unsure about which mold head to choose, it is always a good idea to consult with experts in the field. They can provide valuable insights and recommendations based on your specific needs and requirements.
4.Does a plastic blow dryer make PETG or Triton bottles?
Yes, the plastic blow molding machine of Leshan can make PETG and Triton bottles, and their blow molding machine can also make quadruple die heads.
5.What is the working principle of a blow molding machine?
We focus on innovation and continuous improvement to maintain a competitive advantage.
The working principle of a blow molding machine involves the use of compressed air to inflate a molten plastic tube or parison inside a mold cavity. This creates a hollow shape that is then cooled and solidified to form a plastic product.
The process begins with the plastic material, usually in the form of pellets, being fed into a hopper and then melted in an extruder. The molten plastic is then forced into a long tube or parison, which is then clamped between two halves of a mold.
Next, a nozzle is inserted into the parison and compressed air is blown into it, causing the plastic to expand and take the shape of the mold cavity. The mold is cooled to solidify the plastic, and then the mold halves are separated, and the finished product is ejected.
The blow molding process can be either extrusion blow molding or injection blow molding, depending on the type of machine used. In extrusion blow molding, the parison is formed by extruding the molten plastic through a die, while in injection blow molding, the parison is formed by injecting the molten plastic into a mold cavity.
The working principle of a blow molding machine is based on the principles of thermodynamics and fluid mechanics, where the expansion of compressed air inside the parison creates pressure that forces the plastic to take the shape of the mold. This process allows for the production of hollow plastic products with complex shapes and sizes.
6.What are the main components of a extrusion blow molding services?
We have rich industry experience and professional knowledge, and have strong competitiveness in the market.
1. Extruder: This is the main component of a blow molding machine, which melts and forms the plastic material into a parison (hollow tube).
2. Die Head: The die head is responsible for shaping the parison into the desired shape and size.
3. Clamping Unit: The clamping unit holds the mold in place and provides the necessary pressure for the blowing process.
4. Blow Pin: The blow pin is used to inflate the parison and shape it against the mold.
5. Cooling System: The cooling system helps to cool down the plastic material and solidify it into the desired shape.
6. Control System: The control system is responsible for controlling and monitoring the various parameters of the blow molding process, such as temperature, pressure, and speed.
7. Mold: The mold is the cavity into which the plastic material is blown and takes the shape of the final product.
8. Ejector: The ejector removes the finished product from the mold after the blowing process is complete.
9. Hydraulic System: The hydraulic system provides the necessary power and pressure for the various movements of the machine.
10. Electrical System: The electrical system controls the various motors and sensors of the machine.
11. Air Compressor: The air compressor supplies the compressed air needed for the blowing process.
12. Chiller: The chiller is used to cool down the extruder and other components of the machine to maintain the required temperature.
13. Conveyor System: The conveyor system moves the finished products out of the machine for further processing or packaging.
7.How to maintain the stability of extrusion blow molding services?
We enjoy high authority and influence in the industry and continue to innovate products and service models.
1. Regular Maintenance: Regular maintenance is crucial for the stability of blow molding machines. This includes cleaning, lubricating, and inspecting the machine on a regular basis. Any worn or damaged parts should be replaced immediately to prevent further damage.
2. Proper Training: Ensure that all operators are properly trained on how to operate the blow molding machine. This will help prevent any accidents or damage to the machine due to operator error.
3. Use Quality Materials: The quality of the materials used in the blow molding process can affect the stability of the machine. Using high-quality materials will reduce the risk of machine breakdowns and improve the overall performance.
4. Monitor Machine Performance: Keep a close eye on the performance of the machine. This includes monitoring the temperature, pressure, and speed of the machine. Any abnormalities should be addressed immediately to prevent further damage.
5. Regular Inspections: Regularly inspect the machine for any signs of wear and tear. This will help identify any potential issues before they become major problems.
6. Follow Manufacturer's Guidelines: Follow the manufacturer's guidelines for operating and maintaining the machine. This will ensure that the machine is being used correctly and will help prolong its lifespan.
7. Keep the Machine Clean: A clean machine is less likely to experience breakdowns. Regularly clean the machine and remove any debris or dust that may have accumulated.
8. Proper Storage: When the machine is not in use, it should be stored in a clean and dry environment. This will help prevent any damage caused by moisture or dust.
9. Address Issues Immediately: If any issues arise with the machine, address them immediately. Ignoring problems can lead to more serious issues and can affect the stability of the machine.
10. Schedule Professional Servicing: It is important to schedule professional servicing of the machine on a regular basis. This will help identify any potential issues and ensure that the machine is running at its optimal performance.
8.How to optimize the efficiency of plastic blow molding machine?
It can improve the blowing process, improve the cooling water transportation of the mold, improve the machine action time, improve the shape of the cup to make the material tube become even, thus reducing the molding cycle time of the product.
9.What is the noise level of the extrusion blow molding services?
extrusion blow molding services is not a product only, but also can help you comes to money-making.
The noise level of a blow molding machine can vary depending on the specific machine and its operating conditions. However, on average, blow molding machines can produce noise levels between 80-100 decibels (dB). This is considered to be a high level of noise and can potentially cause hearing damage if proper precautions are not taken. It is important for operators and workers to wear appropriate hearing protection when working with blow molding machines.
10.What energy-saving measures are there for extrusion blow molding services?
I have a comprehensive after -sales service system, which can pay attention to market trends in time and adjust our strategy in a timely manner.
1. Use energy-efficient motors: Switching to energy-efficient motors can significantly reduce the energy consumption of a blow molding machine. These motors use less electricity and produce less heat, resulting in lower energy costs.
2. Optimize air pressure: Adjusting the air pressure to the minimum required level can reduce the energy consumption of the compressor and save energy.
3. Use variable frequency drives (VFDs): VFDs can adjust the speed of the motor to match the required output, reducing energy consumption and wear on the motor.
4. Insulate heating elements: Insulating the heating elements of the machine can reduce heat loss and improve energy efficiency.
5. Use LED lighting: Replacing traditional lighting with energy-efficient LED lights can reduce energy consumption and save on electricity costs.
6. Regular maintenance: Proper maintenance of the machine, including cleaning and lubrication, can improve its efficiency and reduce energy consumption.
7. Implement a shutdown schedule: Setting a shutdown schedule for the machine when it is not in use can save energy and reduce wear and tear on the machine.
8. Use energy-efficient materials: Using energy-efficient materials, such as lightweight plastics, can reduce the energy required to produce and transport the products.
9. Implement a heat recovery system: A heat recovery system can capture and reuse the heat generated during the blow molding process, reducing the energy needed to heat the material.
10. Invest in a high-efficiency machine: Upgrading to a newer, more energy-efficient blow molding machine can result in significant energy savings in the long run.
11.What are the common problems in the production process of extrusion blow molding services?
As one of the extrusion blow molding services market leaders, we are known for innovation and reliability.
1. Inconsistent Wall Thickness: This is a common problem in blow molding machines where the thickness of the plastic material is not uniform throughout the product. This can lead to weak spots in the product and affect its overall strength and durability.
2. Flashing: Flashing occurs when excess plastic material leaks out of the mold during the production process. This can result in a rough or uneven surface on the final product, affecting its appearance and functionality.
3. Warping: Warping is a common problem in blow molding machines where the product becomes distorted or deformed during the cooling process. This can be caused by uneven cooling or improper mold design.
4. Air Traps: Air traps occur when air gets trapped inside the mold during the production process. This can result in air bubbles or voids in the final product, affecting its strength and appearance.
5. Poor Surface Finish: Poor surface finish can be caused by a variety of factors, including improper mold design, poor quality plastic material, or inadequate cooling. This can result in a rough or uneven surface on the final product.
6. Leaks: Leaks can occur in blow molding machines due to worn or damaged seals, improper alignment of the mold, or inadequate clamping force. This can result in product defects and production downtime.
7. Contamination: Contamination can occur in the production process when foreign particles or impurities get mixed in with the plastic material. This can result in defects in the final product and affect its quality and functionality.
8. Machine Malfunctions: Like any other machinery, blow molding machines can experience malfunctions such as electrical issues, mechanical failures, or software glitches. These can result in production delays and affect the overall efficiency of the production process.
Tags: bottle blow molding machines